The high volumes of air a whole-shop dust collector moves can collapse 26-gauge and thinner snap-lock pipe, so look for heavier-gauge pipe and fittings. My main system is an Oneida Air Mini Gorilla that I connect to my larger tools via a flexible hose. Blessed with an eye for potential, David Willett looked at his dark, unfinished 112-car garage built in 1956 and saw the bones of a workshop. dust external collector air compressor closet lumberjocks homemade shed woodworking rooms advertisement Click for full details. Sign up for eletters today and get the latest techniques and how-to from Fine Woodworking, plus special offers. Although my woodworking friends say it cant be, I am sensitized to walnut dust. Consider one of these three other clear finishes for your next project. When calculating the full cost of a system, save money on ductwork, if needed, to invest in a better collector and filter. The building is rickety; the tin roof doesnt leak except when its raining. I save the shavings, dust, etc., and add them to my shelled corn when I fill my bins for the winter. Wye fittings with 45 branches are suitable, but the tight radii of 90 elbows reduce system efficiency. I made a number of other moves to add efficiency. There is no bag and NOTHING has ever collected on the wall, shrubbery or ground around this exhaust port. Its much more comfortable than a dust mask or respirator. Jay Simmons, My dust-collection solutions run through a plethora of tools. Consider these pointers to keep your shop and your lungs in great shape. Leaks around filters, collection bags, fittings, and ducts reduce a collector's effectiveness. UNLIMITED Membership is like taking a master class in woodworking for less than $10 a month. Manufacturers determine cfm in a variety of ways. However, most list a cfm number. Collecting dust at its source not only makes you a tidy woodworker, it can keep you a healthier one, too. Painted Wood: A Sin? Match your duct to the inlet size, not the wye. In a single-stage collector, the debris passes through the impeller before the heaviest waste drops into a collection bag, while the filter bag captures smaller particles as the air exhausts. To protect your health, seals throughout the system must be tight and the filter must trap the smallest particles. Our initial testing shows that the three motors create nearly ten times the suction of a standard collector, and two to three times the cfm of a shop vacuum.
In addition, I have a box fan situated above a furnace filter close to the ceiling. I made that from plywood instead of metal, to dampen motor and fan vibration that would resonate through the walls. The chicken-or-egg conundrum: Until the dust collector is in use, you don't know how effective it truly is at capturing dust. Rather than a 3,450 rpm induction motor spinning a vaned impeller, three high-speed universal motors [below], like those found in a shop vacuum, sit atop the unit, pulling air through a HEPA filter rather than pushing. This serves my larger generators well (table saw, planer, jointer, etc.). Instead connect them to a shop vacuum or dust extractor with HEPA filtration [below]. Difficult? One branch goes directly to the compound miter saw setup, while the other branch goes to the 20 of 4 hose with a quick-release connector at the business end. Heres how. Freud 18 "-radius flute bit no. This site is protected by reCAPTCHA and the Google, Shaker candle stand with Christian Beckvoort, Tool review: Infinity "Quick-Snap" vacuum hose and adapters, Workshop tip: Plastic tubing keeps bag in dust-collector bin, Workshop Tip: Simple micro-adjuster for any crosscut fence, Editor's Letter: Technology and the future of woodworking. Only the smallest particles pass through the impeller and on to the filter, so the filter stays cleaner, and airflow remains constant. If you make a purchase using the links included, we may earn commission. After sealing them, you'll know whether the dust-collector filter does its job well or requires an upgrade. For example, in our shop, a diagonal trunk to the bandsaw and router table would have reduced duct length and eliminated two elbows. The bandsaw, a less-demanding tool, sits at the end of the longest trunk. This makes emptying all this built-in apparatus much easier. Dust-collection fittings, adapters, and accessories: Woodcraft, 800-225-1153, woodcraft.com, Rockler. Dylos DC-1100 Pro air quality monitor, woodmagazine.com/dylos. But the voice-activated On/Off switch eliminated my biggest user complaint when the rig first began to work. Get complete site access to video workshops, digital plans library, online archive, and more, plus the print magazine. Then there are brooms and a vacuum sweeper. Theyre similar to many othersI have a large single-stage collector connected to a large cyclone separator (Oneida Super Dust Deputy). And I LOVE to clean the floor at the end of a job. Unfinished garage becomes a woodworking haven. An Oneida dust centrifuge separates the particles and sends them into a barrel with a plexiglass window I crafted, so maybe Ill know when to empty it. Some piping is under the floor (raised via 28 joists off the concrete) and some hidden behind the workbench on the floor. Options for ductwork include PVC and several types of metal piping. Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. It doesnt take any more time to move my hose than it did to set gates and clear branch lines when they became clogged. Ken Bayer, I use a portable JET 2hp cyclone dust collector, although it is kind of permanent. cyclone dust separator homemade mini vac collector works cyclones separators woodworking aspiradora extraction 99-029, Woodcraft. Anyway, you asked for it. They need not be right next to the tool's dust port. Get more info about the types of ductwork. In short, everything is on wheels, except for a few tools that can live permanently mounted to a wall.
In addition to better filtration, an aftermarket filter with more surface area can decrease resistance to air exiting the collector, improving cfm. Illustrations by Dan Thornton Rabbeting a shelf; Strength vs. appearance, Editor's Letter: A new tool with every project. A larger port may be hiding behind a wye adapter. All working together with a recently installed one-ton mini-split A/C makes woodworking in south Louisiana enjoyable. Lynn Barbier, I still use mostly an old-fashioned broom and dustpan for most my dust collection and a shop vac to get in the machines and tight spots. This puts it out of the way, yet close to the chip-producing tools that demand the most of a dust collector: the tablesaw and planer. 
Eliminate raising dust with a broom by using a shop vacuum with a floor-sweep attachment and a HEPA filter. I also have a RIGID vacuum with dust gates to my smaller tools. With floor space at a premium, I wanted to place the dust collector in the garden tool storage room next to my shop. Thats collected the old-fashioned way with a broom and dustpan or a broom and shop vac. Alan Gesler, I have an Oneida SuperCell hanging on the wall and drag the hose from machine to machine. Gerald R. Jensen, My career was in chemical industry manufacturing, and I spent a major portion of my time making sure my folks were kept safe, even when they didnt want to be. That may mean a wye or two 45 elbows rather than a 90 fixture with a tighter turn. Nah. Every layout involves compromises. Theres a 4 Y connector at the vacuums intake port. Yes. So I take dust control seriously in my shop for myself and any visitors. Get instant access to over 100 digital plans available only to UNLIMITED members. The dust collector is so quiet in the shop that I had to hang little tape flags in the opening to see when it is running. They have been certified by a third-party tester to trap at least 99.97 percent of .3-micron particles. In a cyclone, the airflow pulls dust into a conical chamber where it spins around, gradually losing velocity so the majority of the material falls into a collection bin. But running ductwork up before routing it back down increases a run's length, adding resistance. To save even more floor space, I raised the shop floor to allow the ducting to pass below it and emerge where its needed, eliminating hoses underfoot. With only basic woodworking skills, a tablesaw, and a few simple tools, you can make custom cabinets for your home or shop. The problem is finding a fan curve: Most manufacturers don't provide them. A hood behind the blade of a radial-arm saw directs sawdust up to the dust-collection duct. Weve been here 32 years. I use the box fan/furnace filter-type air filtration, and it works well. The only escape is not to make sawdust, but that aint gonna happen. pwhite4383, I use a dust collector on casters for the stationary machinery with 4 dust ports and a Festool shop vac for portable machinery. Cut the 4" hole in a 1 1267" block, drill screw pilot holes, then bandsaw the block in half. Our testing shows that in most cases, halving the claimed cfm provides a truer measure of performance when attached to ductwork. Living in Florida and heavily reliant on air conditioning, I also wanted to find a way to return the air directly, instead of pulling in warm air from the outdoors. Which hand planes should a power-tool woodworker buy first? Wow, what a difference! Phil Zoeller, I use a Grizzly dust collector, a shop vac and a Grizzly ambient air filter. Art Abrahamson, I have a JET Vortex set up to collect sawdust from my lathe, and it has a gate that I use as a vacuum to clean up the floor and tools. Several American readers also wanted to express their patriotism. cyclone dust collector plans wood woodworking diy multi cyclones pentz bill building pdf separators multiple After separating the dust, the system exhausts outside. Im now considering adding a dust collector that hangs from the ceiling as an additional measure of reducing shop dust. Daniel Raffety, My shop is only 18 x 18, and instead of doing a fixed system I have a Dust Right Separator paired with a Jet DC-650M dust collector. (All my large dust makers are ducted for 4 vacuum hose connections). I still have dust, just somewhat less. Response to Floor Question: Dont Forget the Appliances, Woodworking | Blog | Videos | Plans | How To, Rob wondered what your solutions are for dust collection, Order Woodworking Plans, DVDs and Supplies. Both are on casters, and I can roll them around as needed. UNLIMITED membership - Get access to it all. Upgrading to an aftermarket filter [below, Sources] can improve a collector that offers sufficient cfm but poor filtration. Run the largest pipe you can as close to the tool as possible. Look for a more complete review in an upcoming issue. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. I use a chain tightener to raise the entire dust collector just enough (about 1) to loosen and free the dust barrel. So heres my cut on dust collection. Start your 14-day FREE trial - and get building!
Every foot of ductwork adds friction to the airflow, creating resistance, as do changes in duct direction, a reduction in duct diameter, and the rough surfaces of flex hose. My solution was to enclose the filter canister inside a large plywood box, which directs the exhaust back into the workshop via an opening in the wall. Big? Avoid filters labeled "HEPA-type" or "HEPA-like," or that make vague claims such as "removes up to 99 percent of the smallest particles." Let Mother Nature be your co-designer as you build dazzling projects with wavy edges, bristly burrs, bark inclusions, and other flaws that give wood a look of unrefined beauty. Blast gates control airflow to branch lines, directing airflow to only the tool in use, helping the dust collector operate most efficiently. Each product we feature has been independently selected and reviewed by our editorial team. The corn burns hot enough that I have very little creosote build-up from the wood. Dave Palas, My dust collection consists of a broom and dust pan, a shop vac with a Dust Genie Cyclone attachment and a larger dust collection bag unit with a large Dust Genie Cyclone attachment. I have two shop-made box fan/air filter assemblies that I use when Im sanding larger pieces. Im not allergic to walnuts or walnut oil, but walnut dust causes an asthma-like reaction. A single-stage collector with a low inlet [below] will benefit from ductwork placed at floor or knee level. Spiral pipe requires pop rivets or sheet-metal screws to connect fittings, and joints must be caulked or taped. But Id still need some 4 flex hose to make the last few feet of connection to my mobile equipment, so I opted to horse around 20 of flexible piping instead. dust system workshop collector layout control wood garage woodworking remodel industrial organized controlling keeping modern discover Oneida Air Systems, which provided technical advice for this article, provides a free design service for customers. When turning, I wear one of the air-filtering helmets and have begun to wear it more often. Place blast gates in easily accessible spots. Theres no heat/AC and ambiance aplenty! Copyright 2022 Meredith Corporation. Handheld tools, such as random-orbit sanders and routers, don't easily connect to the large ductwork of a whole-shop system, and the small dust port on such tools chokes off airflow. ; Radial Arm Saws: OK for Dadoing? You'll be glad you did.
Storing 20 of 4 hose by draping it over the unit is an annoyance. cyclone ciclones ciclone industriais extractor Second, I used 6-in. Placing tools that require the greatest airflow closest to the collector reduces the amount of ductwork, allowing faster-moving air that better collects dust and debris. Net result: I still have a dirty shop that NEVER will become a Better Homes photo shoot, but its not hip-deep in sawdust anymore! Richard T. Rodgers, The easiest way to deal with sawdust is to use hand tools. Peter Fabri, I have a Rockler Dust Right wall-mounted vacuum with a cyclone dust separator. I studied central dust collection systems and even have the ceiling space to accommodate one. As we worked with Oneida Air Systems to design a dust-collection system for our photo shop, they asked us to try the Supercell cyclone [opener photo], a new, small-shop approach to sucking up dust. The plastic drum of the Dust Right is much easier to dump, plus it keeps the JET from getting clogged. Robert Garrott, I use the Rockler wall-mounted collector. With only one machine in use at a time, this works well as I use a section of flex hose to connect to each machine. Just as a car can negotiate a large-radius curve faster than a sharp corner, a gradual transition in direction allows air to keep moving quickly, preventing dust from falling out of the flow. Its not perfect but works pretty well. Chuck Albright, I have a mobile Oneida 3hp dust collector connected to my large machines. When running the planer and jointer, I often wish the barrel was much larger. dust woodshop wood systems system woodworking workshop collector layout magazine welcome pdf working We have created these special content collections organized to give you a deep dive into a range of topics that matter. It takes 1300 .3-micron particles side by side to span 164 ". Since these tools are on casters, the hose will always reach wherever I want to use them. Dust collectors come in two types: single-stage, above, and cyclone, below. So the Oneida dust centrifuge WORKS! All Rights Reserved. Although it is nothing like my friends dust collection system (3hp Powermatic) who poured his concrete floor over the 6 PVC with risers to his various machines and automatic open/close blast gates as machines are turned on, but then you could eat off the floor of his shop. Randy Walter, Heres what I use: 1) Broom and dust pan; 2) Two shop vacs connected to small machines and one mobile vac; 3) Box fan enclosed by four large filters on shop floor; 4) Clear View Cyclone 5 hp with 6 pipes. I settled on this pairing because while the JET is a great unit, it doesnt really like wood turnings, and the process of dumping the collection bag is a serious pain. A dust extractor connected to the port of a random-orbit sander pulls dust through the holes in the sanding pad and traps it. Filters: American Fabric and Filter, 877-742-3653, americanfabricfilter.com. In this seven-part video series,, Chris Gochnour's sideboard combines usefulness, strength, and beauty in a contemporary case piece. Keep your favorite wines, stemware, and serving accessories handy in this stylish unit. Its that I found a way to locate them outside my shop. Connecting most stationary tools is straightforward. Typically, one or two main trunk lines should cover most of the shop with branches to individual tools. So, plan your layout with short duct runs, minimal turns, and the least flex hose needed to connect tools to the ductwork. We shadowed two experienced makers and installers of custom cabinetry to bring you simple tips and tricks that will keep your built-in projects (and your sanity) on the bubble.. Our recommendation is to find a collector with a minimum of 2 hp, a 12" or larger impeller, and a rating of at least 1,300 cfm. 2022 The Taunton Press, Inc. All rights reserved. I also have a shop-made fine dust filtration box with four 16 x 20 disposable filters. (See Sources for the bit we used.) So when placing turns and connecting branches, opt for elbows that provide the longest-radius turn possible. A gasket in the clamp creates an air-tight seal. I added a door so the canister could be cleaned or replaced, and installed acoustic insulation in the box to absorb sound. I have a Jet re-circulator and a Wen recirculator. The 4" and 6" diameters match the inlets on many collectors, but collectors with 5" inlets require adapters, and the mismatched duct reduces system performance. A channel routed around the opening in this bracket cradles a Quick-Clamp gasket to secure the duct. A simple test device [ Photos below] measures air quality in real time. Start your 14-day FREE trial - and get building.
If you have more than 20' of ductwork in any one run, you plan to open more than one branch at a time, or use lots of flex hose, bump up to a higher cfm, which may mean a 35 hp model. First, I re-oriented the dust collectors motor/impeller unit so I could connect it more directly to both the filter/bag unit and the Oneida separator. Thankfully, we have no neighbors within 1,000 feet to complain about noise or dust if it didnt Overall, Im fairly happy with this rig. In last issues eZine, Rob asked whether painting wood was a sin, or just very wrong., Woodworker's Journal Adirondack Lawn Chair Plan - Reprint, Woodworker's Journal 25 Jigs and Fixtures, CD, The Way to Woodwork Mastering the Table Saw, DVD, Civil War Officer's Chair Downloadable Plan, Ultimate Miter Saw Stand - Downloadable Plan. I use a shop vac with an Oneida Dust Deputy on sanders, routers, etc.
Since my shop is in the basement of our home, keeping the dust under control is important so we have a healthy environment. I installed it after a year of spreading sawdust everywhere. Quick-Clamp uses snap-tension clamps that latch onto the lip at the end of each pipe and fitting. If the port doesn't match the hose, use an adapter [Sources]. Clamp a short section of flex hose to the tool port and then to the duct. Or better yet, modify the tool port to match the duct size. Diameters of 4" and up ensure that you find the size best suiting your system. To accommodate those big bends, I raised the dust collector by mounting it on a custom wall bracket. Airflow drops as dust coats the filter bag interior, but filtration typically improves. I had it all plumbed up with gates and branch lines, etc., but Ive found that just a single direct hose with no gates or branch lines to the machine Im using works the best. Of the options shown here, PVC pipe [below] costs the least and many home centers stock it. Collectively, these work well for me. Gary Petersen, First, Form follows function. My shop is a single 20 x 40 room in an old farm shed/barn (formerly occupied by mules until the arrival of Massey-Ferguson). In-depth articles, up-close photography, and detailed illustrations. Attaching flex hose requires adapters. Each branch has a blast gate that I have to set whenever I get ready to use a specific tool. In both styles, a motor-driven impeller pulls debris-laden air through an inlet. Rout the recesses right to hold a lid upright. My shop stays very clean now. Mike Renfro, I have a small shop (one stall garage size) with my dust-producing tools along one wall. My planer and joiner are moved to an outlet that utilizes the Vortex so all of the chips produced get sucked directly into its bag. Cindy Navarro, I have a central dust collection system that works very well for me. From Fine Woodworking issue #293. Thin-wall PVC costs less than schedule 40 and proves plenty sturdy for dust-collection use. Get woodworking tips, expert advice and special offers in your inbox. Most are connected with PVC to a small cyclone and a shop vac. Last week Rob wondered what your solutions are for dust collection, and many of you share the brief (and extensive!) Connecting the hose to each piece of equipment is sometimes a pain. Anything larger requires 220 volts. The higher cfm proves sufficient for drawing dust through 4" duct connected to stationary tools. Spiral duct [above] and Quick-Clamp pipe [below] and their fittings are purpose-built for dust collection. WOOD magazine Design Editor John Olson fabricated a holder [below] to secure vertical duct runs. I connect my shop vacuum to smaller tools, mostly my palm sander, via a Dust Right FlexiPort hose system. It all works pretty well, except for the wood explosions caused by routers and the particularly odd placement of the dust port on my Grizzly planer. Overhead trunk lines keep ducts out from underfoot. The typical method for determining what size dust collector to purchase involves finding the static pressure (sp) of your ductwork, the airflow in cubic feet per minute (cfm) required to move dust from your tools, and plotting those two numbers on the fan curve for a given dust collector. I THINK that was the right move (I KNOW it was the cheaper one), but Im willing to learn otherwise. Editor, My JET 1hp dust collector is the best tool in my shop. Is it OK to copy projects from the magazine? Elbows have smooth interiors and large radii, and heavy-gauge construction ensures durability. I also have a ceiling-mounted dust collector. Wood chunks or metal debris drawn into the airflow can damage the impeller as they pass through. Then 4 PVC comes up through the floor in five places for the table saw, band saw, planer, jointer and one extra for whatever. Operate gates [below], whether shop-made or purchased, by pulling or pushing the gate open or closed. dust systems vortex vac woodworking collector system wood toolmonger own lose grinder cleaning Buy or make hangers to secure duct from walls and ceilings. I STILL have and use a shop vacuum on my few tools that dont have 4 ports installed. Some 2-hp dust collectors run on 110-volt circuits. Consistently high readings indicate you should inspect your system for leaks. I figure why waste the BTUs from the shavings? It also overcomes far more resistance, reducing the need to minimize sharp turns, duct length, and flex hose. I have a smart-home switch that activates the dust collector. I heat my house and my shop with a boiler that will burn wood pellets or corn.
But if this puts ducts in walking paths and work areas, vertical branches may be required. Vacuuming the entire floor is easy with a few shoves. ), I use a large shop vac with a Dust Deputy from Oneida attached. If you had to recommend three, which hand planes should I start with? But we had to route the duct along the walls because the shop's drop ceiling provides no solid structure from which to hang the ductwork. this link is to an external site that may or may not meet accessibility guidelines. I cant imagine not having a dust collection system. I have a 3hp Delta dust collector with a 4 inlet. Tom Fuchs, I guess I have four dust collection systems in my shop. Choose ductwork in a diameter that matches the inlet on your dust collector [ below]. (In our shop, the jointer, another chip-producer, rolls into position to use the planer's port, when needed.) Hes built dozens of round Shaker stands over four decades, so there is no one more qualified than Christian Becksvoort to demonstrate making this classic. Although I initially doubted their effectiveness, due to dust still collecting on the tops of everything in the shop, I now am sold when I see how much is trapped in the filters. Its in the room (garage) next to the shop with 6 PVC piping going through the wall to the shop. The high suction provides plenty of velocity through 212 " hose connected to smaller ports, such as on a router table or random-orbit sander.
I have added four hanging air filters to the shop over the years. Im using a relatively small Grizzly 4 intake wall unit. Locating the collector centrally in the duct run, rather than at one end, helps minimize duct-run lengths. In spite of its spaciousness, theres not enough room to permanently mount my floor-standing machinery, so over the years Ive castrated two table saws, two band saws, one heavy 5hp planer, a jointer, a two lumber organizers/racks, router table, belt sander, maple workbench, shop vacuum, etc. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. Three great finishes (that aren't polyurethane). Either can serve a whole-shop system. Snap-lock pipe [below], typically used in home heating and cooling applications, offers elbows that can be adjusted to create broader radii, but the joints need to be sealed with tape. If a collector spews fine dust back into the air, it's doing more harm than good [ above]. When I built my shop four years ago, I decided to forego a central system with ducts and to use a portable Mini-Gorilla from Oneida Air Systems. For smaller generators (sanders, drill press, etc. In last issues eZine, Rob wished our U.S. readers a happy Fourth of July (Independence Day in the U.S.). Seal them with weather stripping, tape, or caulk. Whats unusual about my dust-collection system isnt the components. Two-bag collectors typically have more power and airflow than a single-bag. The first step in setting up an effective whole-shop system involves selecting the dust-collector location and from there, laying out duct runs to each tool, providing the air a path with the least resistance possible. My next shop (hopefully not too far down the road) will have a dust-collection setup, but I imagine my trusty broom wont be too far away. Bill Koski. PVC electrical conduit for the ducting, as it has larger radius bends than plumbing pipe, reducing friction that would otherwise steal velocity.
Alexa, start the vacuum, or Alexa, stop the vacuum. It works. details. Collecting dust from mitersaws, radial-arm saws, and lathes can prove difficult because their open design lets material fly all over. The Supercell requires 220 volts. A well-planned dust-collection system traps the tiniest of particlesthe ones that can cause the most lung damagebefore they become airborne. Look for filters labeled HEPA (high-efficiency particulate air). In the WOOD photo studio shop, we placed the collector in a corner with two trunks running from it [above]. I also have a ceiling-mounted dust filter that I run on a timer when Ive generated a lot of airborne dust. Large hoods, purchased or shop-made, can corral and direct dust to your collector [below]. This may inflict a temporary hit on your budget, but a too-weak collector simply won't do the job. Plus tips, advice, and special offers from Fine Woodworking. For example, to connect a 5" duct to a 4" tool port, place a reducer on the tool port rather than between the duct and a length of 4" flex hose.
In addition, I have a box fan situated above a furnace filter close to the ceiling. I made that from plywood instead of metal, to dampen motor and fan vibration that would resonate through the walls. The chicken-or-egg conundrum: Until the dust collector is in use, you don't know how effective it truly is at capturing dust. Rather than a 3,450 rpm induction motor spinning a vaned impeller, three high-speed universal motors [below], like those found in a shop vacuum, sit atop the unit, pulling air through a HEPA filter rather than pushing. This serves my larger generators well (table saw, planer, jointer, etc.). Instead connect them to a shop vacuum or dust extractor with HEPA filtration [below]. Difficult? One branch goes directly to the compound miter saw setup, while the other branch goes to the 20 of 4 hose with a quick-release connector at the business end. Heres how. Freud 18 "-radius flute bit no. This site is protected by reCAPTCHA and the Google, Shaker candle stand with Christian Beckvoort, Tool review: Infinity "Quick-Snap" vacuum hose and adapters, Workshop tip: Plastic tubing keeps bag in dust-collector bin, Workshop Tip: Simple micro-adjuster for any crosscut fence, Editor's Letter: Technology and the future of woodworking. Only the smallest particles pass through the impeller and on to the filter, so the filter stays cleaner, and airflow remains constant. If you make a purchase using the links included, we may earn commission. After sealing them, you'll know whether the dust-collector filter does its job well or requires an upgrade. For example, in our shop, a diagonal trunk to the bandsaw and router table would have reduced duct length and eliminated two elbows. The bandsaw, a less-demanding tool, sits at the end of the longest trunk. This makes emptying all this built-in apparatus much easier. Dust-collection fittings, adapters, and accessories: Woodcraft, 800-225-1153, woodcraft.com, Rockler. Dylos DC-1100 Pro air quality monitor, woodmagazine.com/dylos. But the voice-activated On/Off switch eliminated my biggest user complaint when the rig first began to work. Get complete site access to video workshops, digital plans library, online archive, and more, plus the print magazine. Then there are brooms and a vacuum sweeper. Theyre similar to many othersI have a large single-stage collector connected to a large cyclone separator (Oneida Super Dust Deputy). And I LOVE to clean the floor at the end of a job. Unfinished garage becomes a woodworking haven. An Oneida dust centrifuge separates the particles and sends them into a barrel with a plexiglass window I crafted, so maybe Ill know when to empty it. Some piping is under the floor (raised via 28 joists off the concrete) and some hidden behind the workbench on the floor. Options for ductwork include PVC and several types of metal piping. Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. It doesnt take any more time to move my hose than it did to set gates and clear branch lines when they became clogged. Ken Bayer, I use a portable JET 2hp cyclone dust collector, although it is kind of permanent. cyclone dust separator homemade mini vac collector works cyclones separators woodworking aspiradora extraction 99-029, Woodcraft. Anyway, you asked for it. They need not be right next to the tool's dust port. Get more info about the types of ductwork. In short, everything is on wheels, except for a few tools that can live permanently mounted to a wall.
In addition to better filtration, an aftermarket filter with more surface area can decrease resistance to air exiting the collector, improving cfm. Illustrations by Dan Thornton Rabbeting a shelf; Strength vs. appearance, Editor's Letter: A new tool with every project. A larger port may be hiding behind a wye adapter. All working together with a recently installed one-ton mini-split A/C makes woodworking in south Louisiana enjoyable. Lynn Barbier, I still use mostly an old-fashioned broom and dustpan for most my dust collection and a shop vac to get in the machines and tight spots. This puts it out of the way, yet close to the chip-producing tools that demand the most of a dust collector: the tablesaw and planer. Eliminate raising dust with a broom by using a shop vacuum with a floor-sweep attachment and a HEPA filter. I also have a RIGID vacuum with dust gates to my smaller tools. With floor space at a premium, I wanted to place the dust collector in the garden tool storage room next to my shop. Thats collected the old-fashioned way with a broom and dustpan or a broom and shop vac. Alan Gesler, I have an Oneida SuperCell hanging on the wall and drag the hose from machine to machine. Gerald R. Jensen, My career was in chemical industry manufacturing, and I spent a major portion of my time making sure my folks were kept safe, even when they didnt want to be. That may mean a wye or two 45 elbows rather than a 90 fixture with a tighter turn. Nah. Every layout involves compromises. Theres a 4 Y connector at the vacuums intake port. Yes. So I take dust control seriously in my shop for myself and any visitors. Get instant access to over 100 digital plans available only to UNLIMITED members. The dust collector is so quiet in the shop that I had to hang little tape flags in the opening to see when it is running. They have been certified by a third-party tester to trap at least 99.97 percent of .3-micron particles. In a cyclone, the airflow pulls dust into a conical chamber where it spins around, gradually losing velocity so the majority of the material falls into a collection bin. But running ductwork up before routing it back down increases a run's length, adding resistance. To save even more floor space, I raised the shop floor to allow the ducting to pass below it and emerge where its needed, eliminating hoses underfoot. With only basic woodworking skills, a tablesaw, and a few simple tools, you can make custom cabinets for your home or shop. The problem is finding a fan curve: Most manufacturers don't provide them. A hood behind the blade of a radial-arm saw directs sawdust up to the dust-collection duct. Weve been here 32 years. I use the box fan/furnace filter-type air filtration, and it works well. The only escape is not to make sawdust, but that aint gonna happen. pwhite4383, I use a dust collector on casters for the stationary machinery with 4 dust ports and a Festool shop vac for portable machinery. Cut the 4" hole in a 1 1267" block, drill screw pilot holes, then bandsaw the block in half. Our testing shows that in most cases, halving the claimed cfm provides a truer measure of performance when attached to ductwork. Living in Florida and heavily reliant on air conditioning, I also wanted to find a way to return the air directly, instead of pulling in warm air from the outdoors. Which hand planes should a power-tool woodworker buy first? Wow, what a difference! Phil Zoeller, I use a Grizzly dust collector, a shop vac and a Grizzly ambient air filter. Art Abrahamson, I have a JET Vortex set up to collect sawdust from my lathe, and it has a gate that I use as a vacuum to clean up the floor and tools. Several American readers also wanted to express their patriotism. cyclone dust collector plans wood woodworking diy multi cyclones pentz bill building pdf separators multiple After separating the dust, the system exhausts outside. Im now considering adding a dust collector that hangs from the ceiling as an additional measure of reducing shop dust. Daniel Raffety, My shop is only 18 x 18, and instead of doing a fixed system I have a Dust Right Separator paired with a Jet DC-650M dust collector. (All my large dust makers are ducted for 4 vacuum hose connections). I still have dust, just somewhat less. Response to Floor Question: Dont Forget the Appliances, Woodworking | Blog | Videos | Plans | How To, Rob wondered what your solutions are for dust collection, Order Woodworking Plans, DVDs and Supplies. Both are on casters, and I can roll them around as needed. UNLIMITED membership - Get access to it all. Upgrading to an aftermarket filter [below, Sources] can improve a collector that offers sufficient cfm but poor filtration. Run the largest pipe you can as close to the tool as possible. Look for a more complete review in an upcoming issue. Become an UNLIMITED member and get it all: searchable online archive of every issue, how-to videos, Complete Illustrated Guide to Woodworking digital series, print magazine, e-newsletter, and more. I use a chain tightener to raise the entire dust collector just enough (about 1) to loosen and free the dust barrel. So heres my cut on dust collection. Start your 14-day FREE trial - and get building! Every foot of ductwork adds friction to the airflow, creating resistance, as do changes in duct direction, a reduction in duct diameter, and the rough surfaces of flex hose. My solution was to enclose the filter canister inside a large plywood box, which directs the exhaust back into the workshop via an opening in the wall. Big? Avoid filters labeled "HEPA-type" or "HEPA-like," or that make vague claims such as "removes up to 99 percent of the smallest particles." Let Mother Nature be your co-designer as you build dazzling projects with wavy edges, bristly burrs, bark inclusions, and other flaws that give wood a look of unrefined beauty. Blast gates control airflow to branch lines, directing airflow to only the tool in use, helping the dust collector operate most efficiently. Each product we feature has been independently selected and reviewed by our editorial team. The corn burns hot enough that I have very little creosote build-up from the wood. Dave Palas, My dust collection consists of a broom and dust pan, a shop vac with a Dust Genie Cyclone attachment and a larger dust collection bag unit with a large Dust Genie Cyclone attachment. I have two shop-made box fan/air filter assemblies that I use when Im sanding larger pieces. Im not allergic to walnuts or walnut oil, but walnut dust causes an asthma-like reaction. A single-stage collector with a low inlet [below] will benefit from ductwork placed at floor or knee level. Spiral pipe requires pop rivets or sheet-metal screws to connect fittings, and joints must be caulked or taped. But Id still need some 4 flex hose to make the last few feet of connection to my mobile equipment, so I opted to horse around 20 of flexible piping instead. dust system workshop collector layout control wood garage woodworking remodel industrial organized controlling keeping modern discover Oneida Air Systems, which provided technical advice for this article, provides a free design service for customers. When turning, I wear one of the air-filtering helmets and have begun to wear it more often. Place blast gates in easily accessible spots. Theres no heat/AC and ambiance aplenty! Copyright 2022 Meredith Corporation. Handheld tools, such as random-orbit sanders and routers, don't easily connect to the large ductwork of a whole-shop system, and the small dust port on such tools chokes off airflow. ; Radial Arm Saws: OK for Dadoing? You'll be glad you did.
Storing 20 of 4 hose by draping it over the unit is an annoyance. cyclone ciclones ciclone industriais extractor Second, I used 6-in. Placing tools that require the greatest airflow closest to the collector reduces the amount of ductwork, allowing faster-moving air that better collects dust and debris. Net result: I still have a dirty shop that NEVER will become a Better Homes photo shoot, but its not hip-deep in sawdust anymore! Richard T. Rodgers, The easiest way to deal with sawdust is to use hand tools. Peter Fabri, I have a Rockler Dust Right wall-mounted vacuum with a cyclone dust separator. I studied central dust collection systems and even have the ceiling space to accommodate one. As we worked with Oneida Air Systems to design a dust-collection system for our photo shop, they asked us to try the Supercell cyclone [opener photo], a new, small-shop approach to sucking up dust. The plastic drum of the Dust Right is much easier to dump, plus it keeps the JET from getting clogged. Robert Garrott, I use the Rockler wall-mounted collector. With only one machine in use at a time, this works well as I use a section of flex hose to connect to each machine. Just as a car can negotiate a large-radius curve faster than a sharp corner, a gradual transition in direction allows air to keep moving quickly, preventing dust from falling out of the flow. Its not perfect but works pretty well. Chuck Albright, I have a mobile Oneida 3hp dust collector connected to my large machines. When running the planer and jointer, I often wish the barrel was much larger. dust woodshop wood systems system woodworking workshop collector layout magazine welcome pdf working We have created these special content collections organized to give you a deep dive into a range of topics that matter. It takes 1300 .3-micron particles side by side to span 164 ". Since these tools are on casters, the hose will always reach wherever I want to use them. Dust collectors come in two types: single-stage, above, and cyclone, below. So the Oneida dust centrifuge WORKS! All Rights Reserved. Although it is nothing like my friends dust collection system (3hp Powermatic) who poured his concrete floor over the 6 PVC with risers to his various machines and automatic open/close blast gates as machines are turned on, but then you could eat off the floor of his shop. Randy Walter, Heres what I use: 1) Broom and dust pan; 2) Two shop vacs connected to small machines and one mobile vac; 3) Box fan enclosed by four large filters on shop floor; 4) Clear View Cyclone 5 hp with 6 pipes. I settled on this pairing because while the JET is a great unit, it doesnt really like wood turnings, and the process of dumping the collection bag is a serious pain. A dust extractor connected to the port of a random-orbit sander pulls dust through the holes in the sanding pad and traps it. Filters: American Fabric and Filter, 877-742-3653, americanfabricfilter.com. In this seven-part video series,, Chris Gochnour's sideboard combines usefulness, strength, and beauty in a contemporary case piece. Keep your favorite wines, stemware, and serving accessories handy in this stylish unit. Its that I found a way to locate them outside my shop. Connecting most stationary tools is straightforward. Typically, one or two main trunk lines should cover most of the shop with branches to individual tools. So, plan your layout with short duct runs, minimal turns, and the least flex hose needed to connect tools to the ductwork. We shadowed two experienced makers and installers of custom cabinetry to bring you simple tips and tricks that will keep your built-in projects (and your sanity) on the bubble.. Our recommendation is to find a collector with a minimum of 2 hp, a 12" or larger impeller, and a rating of at least 1,300 cfm. 2022 The Taunton Press, Inc. All rights reserved. I also have a shop-made fine dust filtration box with four 16 x 20 disposable filters. (See Sources for the bit we used.) So when placing turns and connecting branches, opt for elbows that provide the longest-radius turn possible. A gasket in the clamp creates an air-tight seal. I added a door so the canister could be cleaned or replaced, and installed acoustic insulation in the box to absorb sound. I have a Jet re-circulator and a Wen recirculator. The 4" and 6" diameters match the inlets on many collectors, but collectors with 5" inlets require adapters, and the mismatched duct reduces system performance. A channel routed around the opening in this bracket cradles a Quick-Clamp gasket to secure the duct. A simple test device [ Photos below] measures air quality in real time. Start your 14-day FREE trial - and get building.
If you have more than 20' of ductwork in any one run, you plan to open more than one branch at a time, or use lots of flex hose, bump up to a higher cfm, which may mean a 35 hp model. First, I re-oriented the dust collectors motor/impeller unit so I could connect it more directly to both the filter/bag unit and the Oneida separator. Thankfully, we have no neighbors within 1,000 feet to complain about noise or dust if it didnt Overall, Im fairly happy with this rig. In last issues eZine, Rob asked whether painting wood was a sin, or just very wrong., Woodworker's Journal Adirondack Lawn Chair Plan - Reprint, Woodworker's Journal 25 Jigs and Fixtures, CD, The Way to Woodwork Mastering the Table Saw, DVD, Civil War Officer's Chair Downloadable Plan, Ultimate Miter Saw Stand - Downloadable Plan. I use a shop vac with an Oneida Dust Deputy on sanders, routers, etc.
Since my shop is in the basement of our home, keeping the dust under control is important so we have a healthy environment. I installed it after a year of spreading sawdust everywhere. Quick-Clamp uses snap-tension clamps that latch onto the lip at the end of each pipe and fitting. If the port doesn't match the hose, use an adapter [Sources]. Clamp a short section of flex hose to the tool port and then to the duct. Or better yet, modify the tool port to match the duct size. Diameters of 4" and up ensure that you find the size best suiting your system. To accommodate those big bends, I raised the dust collector by mounting it on a custom wall bracket. Airflow drops as dust coats the filter bag interior, but filtration typically improves. I had it all plumbed up with gates and branch lines, etc., but Ive found that just a single direct hose with no gates or branch lines to the machine Im using works the best. Of the options shown here, PVC pipe [below] costs the least and many home centers stock it. Collectively, these work well for me. Gary Petersen, First, Form follows function. My shop is a single 20 x 40 room in an old farm shed/barn (formerly occupied by mules until the arrival of Massey-Ferguson). In-depth articles, up-close photography, and detailed illustrations. Attaching flex hose requires adapters. Each branch has a blast gate that I have to set whenever I get ready to use a specific tool. In both styles, a motor-driven impeller pulls debris-laden air through an inlet. Rout the recesses right to hold a lid upright. My shop stays very clean now. Mike Renfro, I have a small shop (one stall garage size) with my dust-producing tools along one wall. My planer and joiner are moved to an outlet that utilizes the Vortex so all of the chips produced get sucked directly into its bag. Cindy Navarro, I have a central dust collection system that works very well for me. From Fine Woodworking issue #293. Thin-wall PVC costs less than schedule 40 and proves plenty sturdy for dust-collection use. Get woodworking tips, expert advice and special offers in your inbox. Most are connected with PVC to a small cyclone and a shop vac. Last week Rob wondered what your solutions are for dust collection, and many of you share the brief (and extensive!) Connecting the hose to each piece of equipment is sometimes a pain. Anything larger requires 220 volts. The higher cfm proves sufficient for drawing dust through 4" duct connected to stationary tools. Spiral duct [above] and Quick-Clamp pipe [below] and their fittings are purpose-built for dust collection. WOOD magazine Design Editor John Olson fabricated a holder [below] to secure vertical duct runs. I connect my shop vacuum to smaller tools, mostly my palm sander, via a Dust Right FlexiPort hose system. It all works pretty well, except for the wood explosions caused by routers and the particularly odd placement of the dust port on my Grizzly planer. Overhead trunk lines keep ducts out from underfoot. The typical method for determining what size dust collector to purchase involves finding the static pressure (sp) of your ductwork, the airflow in cubic feet per minute (cfm) required to move dust from your tools, and plotting those two numbers on the fan curve for a given dust collector. I THINK that was the right move (I KNOW it was the cheaper one), but Im willing to learn otherwise. Editor, My JET 1hp dust collector is the best tool in my shop. Is it OK to copy projects from the magazine? Elbows have smooth interiors and large radii, and heavy-gauge construction ensures durability. I also have a ceiling-mounted dust collector. Wood chunks or metal debris drawn into the airflow can damage the impeller as they pass through. Then 4 PVC comes up through the floor in five places for the table saw, band saw, planer, jointer and one extra for whatever. Operate gates [below], whether shop-made or purchased, by pulling or pushing the gate open or closed. dust systems vortex vac woodworking collector system wood toolmonger own lose grinder cleaning Buy or make hangers to secure duct from walls and ceilings. I STILL have and use a shop vacuum on my few tools that dont have 4 ports installed. Some 2-hp dust collectors run on 110-volt circuits. Consistently high readings indicate you should inspect your system for leaks. I figure why waste the BTUs from the shavings? It also overcomes far more resistance, reducing the need to minimize sharp turns, duct length, and flex hose. I have a smart-home switch that activates the dust collector. I heat my house and my shop with a boiler that will burn wood pellets or corn.
But if this puts ducts in walking paths and work areas, vertical branches may be required. Vacuuming the entire floor is easy with a few shoves. ), I use a large shop vac with a Dust Deputy from Oneida attached. If you had to recommend three, which hand planes should I start with? But we had to route the duct along the walls because the shop's drop ceiling provides no solid structure from which to hang the ductwork. this link is to an external site that may or may not meet accessibility guidelines. I cant imagine not having a dust collection system. I have a 3hp Delta dust collector with a 4 inlet. Tom Fuchs, I guess I have four dust collection systems in my shop. Choose ductwork in a diameter that matches the inlet on your dust collector [ below]. (In our shop, the jointer, another chip-producer, rolls into position to use the planer's port, when needed.) Hes built dozens of round Shaker stands over four decades, so there is no one more qualified than Christian Becksvoort to demonstrate making this classic. Although I initially doubted their effectiveness, due to dust still collecting on the tops of everything in the shop, I now am sold when I see how much is trapped in the filters. Its in the room (garage) next to the shop with 6 PVC piping going through the wall to the shop. The high suction provides plenty of velocity through 212 " hose connected to smaller ports, such as on a router table or random-orbit sander.
I have added four hanging air filters to the shop over the years. Im using a relatively small Grizzly 4 intake wall unit. Locating the collector centrally in the duct run, rather than at one end, helps minimize duct-run lengths. In spite of its spaciousness, theres not enough room to permanently mount my floor-standing machinery, so over the years Ive castrated two table saws, two band saws, one heavy 5hp planer, a jointer, a two lumber organizers/racks, router table, belt sander, maple workbench, shop vacuum, etc. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. Three great finishes (that aren't polyurethane). Either can serve a whole-shop system. Snap-lock pipe [below], typically used in home heating and cooling applications, offers elbows that can be adjusted to create broader radii, but the joints need to be sealed with tape. If a collector spews fine dust back into the air, it's doing more harm than good [ above]. When I built my shop four years ago, I decided to forego a central system with ducts and to use a portable Mini-Gorilla from Oneida Air Systems. For smaller generators (sanders, drill press, etc. In last issues eZine, Rob wished our U.S. readers a happy Fourth of July (Independence Day in the U.S.). Seal them with weather stripping, tape, or caulk. Whats unusual about my dust-collection system isnt the components. Two-bag collectors typically have more power and airflow than a single-bag. The first step in setting up an effective whole-shop system involves selecting the dust-collector location and from there, laying out duct runs to each tool, providing the air a path with the least resistance possible. My next shop (hopefully not too far down the road) will have a dust-collection setup, but I imagine my trusty broom wont be too far away. Bill Koski. PVC electrical conduit for the ducting, as it has larger radius bends than plumbing pipe, reducing friction that would otherwise steal velocity.
Alexa, start the vacuum, or Alexa, stop the vacuum. It works. details. Collecting dust from mitersaws, radial-arm saws, and lathes can prove difficult because their open design lets material fly all over. The Supercell requires 220 volts. A well-planned dust-collection system traps the tiniest of particlesthe ones that can cause the most lung damagebefore they become airborne. Look for filters labeled HEPA (high-efficiency particulate air). In the WOOD photo studio shop, we placed the collector in a corner with two trunks running from it [above]. I also have a ceiling-mounted dust filter that I run on a timer when Ive generated a lot of airborne dust. Large hoods, purchased or shop-made, can corral and direct dust to your collector [below]. This may inflict a temporary hit on your budget, but a too-weak collector simply won't do the job. Plus tips, advice, and special offers from Fine Woodworking. For example, to connect a 5" duct to a 4" tool port, place a reducer on the tool port rather than between the duct and a length of 4" flex hose.