Well the car struggles to start regardless whether the engine at temp or cold, on a couple of ocassions it stalled when at idle, just recently when driving it feels as rough still has power but. Before you begin the process of replacing a fuel injector or fuel injection rail, you need to think about safety. Once the injector is pulled out enough, you can slide the fitting plates to each side and take them off. You'll need to lubricate the new injector seals before they go in and remember to go easy, don't force anything in. Most fuel rails are just pressed onto the injector tops, once you've removed the hold down screws or bolts it should pull away, with a little oomph. He examined my car and quickly deduced the issue and was able to fix the issue quickly and professionally. To remove this wire, just insert a flat head screwdriver in the space between the spring and the plug and pry it carefully away. Very Knowledgeable, friendly and helpful. Does Your Car Use Points Ignition or a Computer Controlled System? by oragex 02 Aug 2018, 10:51, Post Over time, a difference in temperature from the running engine to stationary engine and air moisture will cause corrosion build-up. The clamping plate is a separate piece to the injector, and has forks that fit around the flats in the injector body. With everything disconnected from the rail, pull it away from the fuel injectors. An O-ring seal usually holds the injector very firmly in a finely polished bore in the fuel rail. If your car uses a fuel rail to deliver fuel to the injectors, you removed it in the previous step. Additionally, fuel efficiency will always be diminished if the fuel injectors are not working properly. 2009 xc90 rdesgin what type fuel should I use. It will come out easily. Used to remove injectors on Jaguar and Land Rover 3.0L and 5.0L gasoline engines. Real customer reviews from Post Replacing a fuel injector seems like a daunting project, but with a little skill you can do the job yourself and save serious money. Finally, the engine is run, there is a careful check for leaks, and the vehicle is road tested. volvo d5 engine injector test leack Drivers can legally register and operate vehicles without insurance, unless they fall under certain circumstances. just rebuilt a 2001 on a gm geny just be careful when removing the injector how ever you do it if you lash up the copper sleevethe injector sits it a funny old job to replace it! Does the workshop manual not show you how. Unfortunately, many people really do try to yank them out. Injectors can be serviced once removed from the car or replaced outright with new injectors. a1721 dm11 camshaft installation s40 c70 v40 s60 v70xc xc90 s90 xc70 s80 v70 A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. With all of the other stuff out of the way, you're ready to yank the injector. JavaScript is disabled. Remember, your fuel injectors sit right in the middle of the delicate are of the engine, so any piece you break off might fall in, and this equals big pain in your fanny. The coolant can disappear for a number of reasons. Once the engine is cold, the pressure within the fuel rail is relieved by briefly running the engine with the fuel pump fuse out. I though this would be easy, but I've got stuck.

The injector and block are pretty tough, so you can lever them apart. Serving all injectors at once ensures the injector set will be balanced, in terms of flow rates, and in turn promote smooth operation of the engine. The water Hi there, Thanks for taking the time to contact us in regards to your 2008 Pontiac Grand Prix and the shaking issue you're experiencing. From beginning to end, Dustin gave prompt arrival, respect, professional knowledge and saved me from getting out and finding someone to work on my Volvo. Don't lose it! You must log in or register to reply here.

The most common being an external leak. Hi I have a problem regarding fuel injectors for my 59 reg xc90 d5. Your fuel injector goes into what amounts to a hole in the intake manifold (or your head if you're lucky). This is an easy job. by ggleavitt 02 Aug 2018, 12:46, Return to XC90 First Generation 2003-2014. That service might involve replacement of the electrically failed injector along with off-the-car cleaning of the remaining injectors. m52 323is obdii 323i e36 rail oem fuel bmw I'm having a dickens of a time figuring out how to get the fuel rail out. I want to take the injector from my Volvo 2001 out, to get it serviced. Either option requires removing the injector from the car and the following procedure is typical: Yes, so long as there is no external leak of fuel from a broken or malfunctioning injector, it is safe to drive the car. For a better experience, please enable JavaScript in your browser before proceeding. Excess water ingress between the injector and cylinder head sometimes caused by poor manufacturer design resulting in corrosion build-up of both of injector body and cylinder heads material. I use a pry bar too to pull the injectors from there: the o-rings are quite tight and prevent the injector to slide easily out of its intake hole.

Fuel injectors are usually connected to a fuel rail located on the top of the engine and the fuel rail, in turn, is supplied with fuel under pressure from the fuel pump located in the fuel tank. try removing the studs useing double nuts. owners like you. Always keep fire safety in mind when you are working with fuel. Hi, The injector isn't screwed in, it is just pushed into the port. by woodg 01 Aug 2018, 13:56, Post Had to check the repair procedure, release pressure by removing fuel pump fuse (#8 in engine compartment, start car-let die, try to start for another 5 secs), then the 3 bolts plus the fuel connector comes off (. Dustin & my Son, will be the only two I will relax with and know my baby (XC90 Volvo) is in good hands. Volvo XC90 L5-2.5L Turbo - Oil Change - Hitchcock, Texas. Besides, the injector puller makes it so easy, just slide it underneath the lip in the injector housing and pop the injector out. On average, the cost for a Volvo XC90 Fuel Injector Replacement is $1435 with $1340 for parts and $95 for labor. The concept is that it will dehumidify the air in defrost mode, and help keep the humidity down with the heat running. Not to belabour the point, but if I'm pulling the rail and injectors and I don't think I'll be back in there again, if it's my personal car I do new O-rings across the board. Our service team is available 7 days a week, Monday - Friday from 6 AM to 5 PM PST, Saturday - Sunday 7 AM - 4 PM PST. It's just as easy to remove, just do it carefully. 2022 Not a good idea. With the fuel delivery out of the way, you're ready to disconnect the fuel injectors. Our mobile mechanics offer services 7 days a week. BMW Fuel Injector Removal Tool - Genuine BMW 83300496669, BMW Fuel Injector Remover Tool - Baum BT10055PLUS, 328d, 328d xDrive, 535d, 535d xDrive, & more, BMW Fuel Injector Removal Tool - Genuine BMW 83302358417, Pulls the fuel injectors from the cylinder head safely, includes threaded sleeves, pull out threads, and mounts for the injectors, BMW Fuel Injector Removal Tool - Genuine BMW 83300496885, BMW Diesel Injector Puller - Genuine BMW 83300493321, Volvo Fuel Injector Extractor - Genuine Volvo 9997498. Upfront and transparent pricing. O-rings in this application fit very tight to prevent fuel leaks. You also need to be sure you are wearing eye protection. Thanks Philip - I only have the owner's manual, so I'll pull down that workshop one and see if it helps. The electrical connectors to each fuel injector are unlocked and removed. If the injectors are serviced, specialized cleaning and test equipment are required. Removes stubborn injectors on OM642 applications. On the car cleaning of fuel injectors is not as effective as off-the-car cleaning because injectors have tiny internal filter baskets that should be replaced as part of the process of servicing a fuel injector. Our certified mobile mechanics can come to your home or office 7 days a week between 7 AM and 9 PM. The lock shown in the diagram that you included the link to, is not there on the 3.2L. I had trouble with mine on an MD2B. There are other ways to remove fuel injectors, but if you aren't careful you could damage some expensive fuel injection components. I've got the bolts out and it's moving but not coming free. The injector has a solenoid and valve within and the operation, or pulsing, of the solenoid is controlled by the powertrain control module (PCM). by ggleavitt 02 Aug 2018, 07:52, Post If an injector problem develops that requires removal of one injector, the best practice is to remove and service all of the injectors at the same time. First, disconnect the main fuel line at the end of the rail. I trust 1% of todays mechanics. By clicking Accept All Cookies, you agree to the storing of cookies on your device to enhance site navigation, analyze site usage, and assist in our marketing efforts. Prices may vary depending on your location. If you don't have the manual, you can download it from. Injector seal failure causing excessive carbon build-up between injector and cylinder head. My wifes XC90 has thrown a code that indicates a bad #6 Injector. The upper plenum on the intake manifold is removed along with any cables, hoses, or wiring that restricts access. PN 30731807 (kit with 2 o-rings), 1 per injector. When you remove the injector, you leave this hole open. Using a new O-ring, the serviced or replaced injector is re-inserted into the fuel rail using engine oil on the O-ring to prevent damaging it. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). Fuel rail pressure is good. by woodg 31 Jul 2018, 19:17, Post The plenum is re-installed along with all cables, hoses, or wiring. If If you are in the market for a used Land Rover vehicle, you may want to check out cars under their certified pre-owned program. Made with in Silicon Valley. Shops charge a huge amount for fuel injection work. This can be a real chore to fix. YourMechanic All rights reserved. The fuel rail is re-installed and the supply and return lines are re-connected. Each injector will have a plug at the top (or on the side near the top) that connects to the wiring harness. What's the secret? The injectors then came out with minimum effort. There may be an additional line at the other end, so remove that one, too. Look over your car's injection system. i thought the ball joints were worn and needed replacement, but he showed me the issue was the lower control arm rear bushings. The injectors are "glued" to the copper sleeve with a lot of old carbon. That is what is throwing me for a loop. If it were only that simple. This may need some force to get it moving as it is intentionally a very tight fit. If it is not obvious as to where it is coming from then the system needs to be pressure tested.

A fuel injector is a fuel metering device that sprays atomized droplets of fuel in a specific pattern into the engines intake manifold or directly into the combustion chamber. The catch-22 is that I can't remove the clamping piece to unscrew the injector, and I can't unscrew the injector without first removing the clamping piece. Just 1 & 5 injectors are not operating at idle only above 1200rpmsometimes, Currently Active Users Viewing This Thread: 1. . For what it's worth V70, S60, V70-XC and XC-70 Cross Country 2001-2007, S60 2011+ and V60 2015+ and XC60 2010-2018, 240, 740, 760, 780, Bertone, 940, 960, V90, S90, 120, 130, 140, 164, PV series, Duett, 210, 1800, https://workshop-manuals.com/volvo/xc90 nd_repair/, https://www.youtube.com/playlist?list=P s0FSVSOT_c, fuel pump replaced and new doubt/question in XC90 2009. Matthew Wright has been a freelance writer and editor for over 10 years and an automotive repair professional for three decades specializing in European vintage vehicles. New New Hampshire is one of the few states that has no mandatory insurance laws. Do not use fuel system cleaning compounds, or procedures, unless such materials are specified by the manufacturer of your car. The choice to repair versus replace will depend on exactly what is wrong with the injector as well as customer preference. The injector(s) requiring replacement are removed from the fuel rail, taking care to not allow any debris to enter the exposed openings. We've updated our Privacy Policy, which will go in to effect on September 1, 2022. The fuel rail is held in place by screws or bolts, depending on your car's setup. The safest way to remove a fuel injector is to use a fuel injector puller. Once you undo the nuts on the studs to each side of the injector it should pull out. Remove these screws or bolts. Also the fuel line that attaches to the rail appears to be one continuous piece as far back from that rail as I can trace it. Most fuel injector wiring plugs are held securely in place by a springy wire (see pic). the first time I have done this, I damaged the injectors, because I put to much force on them, far to much. Regardless of what type of vehicle you may own, there are typically five mechanical problems that Hello, thank you for writing in. With value, quality, reputation and courteous service I will use YourMechanic.com again and again. Thanks for the update, VIDA shows the pipe going straight into the rail, the other site noted a lock. Seemed intuitive that there would be a lock of some sort, guess not. If you know that you have a bad injector, the job can be done at home. I've removed the fuel pipes, and undone the nut that holds the clamping plate down. Even if you've released the pressure in the fuel injection system, there could be some fuel flying when you start disconnectinghigh-pressurelines and removing injectors. It was suggested that I apply Duck Oil (a bit like WD40) liberally and let it soak in for a day or two with a couple of re applications of the oil. I will highly recommend this type of mechanic service to everyone I come in contact with. Was thinking of inspection the 2 that I've got problems with, is it worth pulling out? Thanks. The supply and return lines are removed from the fuel rail. This adapter is used with CTA 1094 Injector removal kit. The fuel rail is then unbolted and removed from the intake manifold. I'm also not finding anything on internet searches.

Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. Get help answering any questions you have, Audi VW Fuel Injector Puller / Remover - Baum BT10133PLUS, A3, A3 Quattro, A4, A4 Quattro, A5, A5 Quattro, & more, 550i, 550i GT, 550i GT xDrive, 550i xDrive, & more, BMW Fuel Injector Removal Tool - Baum 130270, 135i, 135is, 335i, 335i GT xDrive, 335i xDrive, & more, CDI Common Rail Injector Puller Kit - CTA Manufacturing 1094, Removes stubborn injectors on Benz CDI and Bluetec OM648 and OM642 engines without disassembling the cylinder head, BMW Fuel Injector Removal Tool - CTA Manufacturing 7658, 135i, 135is, 228i, 228i xDrive, 320i, & more, BMW Fuel Injector Removal Tool - Assenmacher BMW5532, Audi VW Fuel Injector Puller / Installation Tool Kit - CTA Manufacturing 8877. Always replace the injector seal washers with new when refitting injectors. Be very careful to keep anything from falling in. If your fuel injection system has a fuel rail to deliver fuel to the fuel injectors, you will have to remove this before you are able to remove the injectors. In the immortal words of every auto repair tutorial, installation is the reverse of removal! Volvo Fast and easy service at your home or office, Backed by 12-month, 12.000-mile guarantee.

It runs in Volvo XC90 Engine is shaking, pulsating or vibrating Inspection, Volvo XC90 CV Axle / Shaft Assembly Replacement, Insurance Requirements for Car Registration in New Hampshire, Land Rover Certified Pre-Owned (CPO) Car Program, How to Know What to Look for in a Car Warranty. The last time I took a Volvo injector out we humped and heaved to no avail, eventually I got pi**d off as engineers do and I w**ked the engine over on the key - injector popped out like a champagne cork. The PCM controls the solenoids on time in order to keep the air-fuel ratio optimized while the engine load and operating conditions constantly change. Using high quality (Tier One) gasoline may reduce deposits on fuel injectors and prolong their life. I've only done them on my early D5 and no pullers were required but I don't know how much has changed since then. You MUST use the proper removal tool or you will pull the sleeve out too. If you don't have a fuel rail, you'll need to remove a fuel line from the top of each injector. Does Your Car Need a Fuel Additive Like Dry Gas? Do-It-Yourself: Rebuild a Motorcycle Engine, What to Do When Your Car Won't Start or Turn Over, How to Change Rear Brake Pads for Disc Brakes. How to Perform a Compression Test on Your Engine, A Step-By-Step Guide to Replacing Your Car's Mechanical Fuel Pump. Don't know about the 2001 but on the larger Volvos, the injector is sleeved. Flat rate pricing based on labor time and parts, Trusted mechanics, rated by thousands of happy car owners, Hand-picked, community-rated professionals, Over 25,000 topics, from beginner tips to technical guides, Check cars for recalls, common issues & maintenance costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, Volvo XC90 L5-2.5L Turbo - Steering wheel vibrates or shakes - La Mirada, California. I just don't see any connector for the fuel line to the rail. Carlos was great. Plan your attack so your job can be organized. If your wiring travels over the top of the rail, see the next step to disconnect the wiring first. I can see where the fuel line comes in, but not how to get to it to disconnect it.

by woodg 01 Aug 2018, 13:26, Post by ggleavitt 01 Aug 2018, 12:03, Post Warranties guarantee that repairs required during the initial ownership period will be performed at no cost to the vehicle owner. Baffin has the right idea, they stick in with rust from above and gummy carbon exhaust deposits from below. Ford runs the A/C compressor in almost every setting. BMW N54 Injector Puller & Seal Installer - Baum B130270KPLUS, 1 Series M, 135i, 335i, 335i xDrive, 335is, & more, 4-Piece Injector Nozzle Puller Set - CTA Manufacturing 1096, Removes damaged Benz Diesel injectors as found on Sprinter & E-Class OM647 and OM648 engines, Mercedes Fuel Injector Removal Tool - CTA Manufacturing 3472, Mercedes Injector Puller Adapter - CTA Manufacturing 7255. Now we know. Although there are slight differences between Hi there. Many manufacturers have a certified pre-owned (CPO) program, and each one is set up differently. One reason why people choose to buy a new car is for the warranty. Volvo XC90 L6-3.2L - Brake Rotor/Disc Replacement (Rear) - Livingston, New Jersey, Volvo XC90 V8-4.4L - Serpentine/Drive Belt - Laguna Niguel, California. Some systems are easily accessible and others are practically buried. However, if the injector is known to be malfunctioning, it can cause engine misfires, excessive emissions or, in the case of a badly leaking injector, can overload and overheat the catalytic converter.