You can also stay connected by following us on Twitter, liking us on Facebook, and tuning into the 3D Printing Industry YouTube Channel. Nylon 11 has a 48MPa ultimate tensile strength rating, with 35 per cent elongation at break. In the end, the Fuse 1 and Sift are a formidable duo and any criticisms are dwarfed by the sheer value offered by these systems. In the best case, 99.6% of the 100mm circles manufactured by this 3D printer will be between 99.93mm and 100.07mm. The system uses a roller to deposit a fresh coat of powder on the powder bed after each layer is printed, as opposed to using a static blade. The Fuse 1 truly delivers on its promise of an accessible and cost-effective SLS experience, bridging industrial-grade print quality with a nifty, scaled-down footprint. You can print housings, casings, shells, and electronic components.
The Formlabs Fuse 1 SLS 3D printer comes with: Please note, this price is for the Fuse 1 printer only. Having debuted its original Form 1 system almost a decade ago, the firm has since packed out an extensive portfolio of resin-based 3D printers such as the Form 3+, Form 3B+, Form 3L, and Form 3BL. Here, users can fill the Fuse Sift with fresh Nylon powder to be recycled with the used powder previously reclaimed at the sieving station. This enables users to transfer the build chamber to the Sift post-processing station without even seeing the printed part, making powder removal and recycling a breeze. The printer itself measures 677 x 668 x 1,059 mm, which is relatively compact even compared to desktop FFF 3D printers, and weighs 88kg. This is because of the technology, not the material; a mechanical print head, as all FFF 3D printers have, limits the geometries that are possible during the print process. The Fuse Sift stress-free post-processing. Formlabs says the Fuse 1s cooldown times allow users to utilize a second removable build chamber and start printing 12 hours after the previous print has finished.
Then theres the Fuse Sift. The Fuse Sifts sieve filters out particles to be remixed with new powder and reused in future prints. Please note the Technical Specifications are provided by the Manufacturer and may be subject to change. Used in conjunction with the Fuse 1, the Fuse Sift is an automated post-processing system designed to depowder polymer 3D printed parts. Despite this office-friendly image, the Fuse 1 is being used for end part production and in larger manufacturing farms. Compared to other SLS 3D printers, the system is highly space-efficient, measuring just 645 x 685 x 1070mm (1655mm tall with the stand). There has to be a better way to print nylon, then. The print preparation program is easy to use with a polished, clutter-free user interface. Now, Formlabs, known for its Form line of desktop stereolithography (SLA) printers, is looking to play a bigger role as it today announced the availability of its Fuse 1 benchtop industrial selective laser sintering (SLS) 3D printer. With the Fuse1, you can also print with up to 50 per cent recycled powder. Selective Laser Sintering is one such option, and Formlabs thinks so too. Its worth noting here that each of the models was printed-in-place, meaning they were fabricated fully assembled despite technically comprising multiple individual components. Company no. From print setup to powder recovery, the easy-to-use hardware and software are designed to maximise efficiency at every step of the process. On the software performance side, theres not much to complain about at all. Each of the gears was defect-free, sported clean surfaces, and meshed well with the rest of the assembly. In the meantime, we thought we'd put together a guide for those of you not in the know about it. Click here for the 3D Printing Industry review of the Formlabs Fuse 1. Buy the Fuse 1 and Fuse Sift here. Of all the plastic additive manufacturing technologies, it provides users with the highest resolution and accuracy, as well as the smoothest surface finish. */, 64.5 (w) x 68.5 (d) x 107 cm (h) (165.5 cm with stand), 145.5 (w) x 149.5 (d) x 167.5 cm (h) to allow access to the front and sides, 4.01 mrad beam divergence (nominal, full angle), 2022 CREAT3D Ltd. All other rights reserved. Formlabs carefully crafted package is perfect for those seeking an accessible but comprehensive entry into SLS 3D printing. Markforged X7 Digital Forge Industrial Fleet Solution, Markforged X7 Digital Forge Industrial Quality Solution. All in all, the Fuse Sift does everything it promises to and works like a charm. It is, however, a niche product that's engineered for industrial applications. The workspace, which is guarded by a transparent acrylic shield, is well thought out with all of the individual stations arranged neatly in order. All Rights Reserved. These are called DMLS 3D printers. That makes it super-tough. 3D Printing Industry reviews the Formlabs Fuse 1 3D printer and Fuse Sift post-processing system. Most of the issues youll run into with the Fuse 1 can be attributed to two of the printers key components: the IR sensor and the optical cassette. For more about how we use cookies, please see our, Formlabs Fuse 1 Workflow Essentials Package. The streamlined printing workflow coupled with the reliable and refined processing parameters of the PreForm slicer make the Fuse 1 an ideal system for short-run functional applications. On the electronics side, the Fuse 1 has a 10.1 full-color touchscreen on the front (1280 x 800 resolution). SLS is not a new technology, but this is the first time it has been applied to a benchtop 3D printer with industrial-grade results. The store will not work correctly in the case when cookies are disabled. It has a 165 x 165 x 320 mm build volume, will print at a speed of up to 10 mm / hour, and boasts a 110 m layer resolution (110-microns). So, in March of 2014, Formlabs asked itself if there was anything the company could do to make SLS, a process in which a high-powered laser fuses small particles of polymer powder into the final part, more accessible. So, this is a heavy 3D printer, but rest assured that translates to rock solid performance. The Fuse 1 is an impressive 3D printer, both in isolation and on the spec sheet. Stereolithography is equally limited, but in a different way; nylon resins are expensive and prone to irregular performance. For those that have used Formlabs systems before, this is the same slicing software that complements the companys SLA 3D printers. The slicer offers one-click printing, an intelligent feature that automatically nests the chosen 3D models in the build area to minimize both powder usage and print time. The success of the puzzle cube is a testament to the precision of the systems laser and galvanometers. The company discovered that if they treated the printed parts edges with very low energy input, they could keep the bulk of the part printed at full energy density and maintain its mechanical properties all while using low energy density on the edges to prevent birchbark from forming. For the best experience on our site, be sure to turn on Javascript in your browser. The Fuse 1 displayed excellent repeatability here, with an average offset of 0.0331mm for the X-axis and 0.0285mm for the Y-axis, resulting in an average of 0.0308 mm for both axes. As far as limitations and shortcomings go, we thought the option to leverage third-party 3D printing powders wouldve been great. Featured image shows the Fuse 1 3D printer. Complete set up of Fuse 1 system starts from 24,383.00 -view packagesor contact us to build your own package, The Fuse 1 is a Class 1 Laser product. The company notes that the cheapest commercial SLS 3D printer currently on the market costs around $200,000 and prices can reach as high as $800,000 to $1,000,000. The use of the roller allows for improved powder packing and a more uniform powder distribution, which is crucial for achieving high part qualities. It is the first 3D printer to offer industrial-grade SLS performance in a compact, benchtop-friendly package. Most 3D printers that utilise this technology specialise in metal 3D printing. Formlabs has equipped the Fuse 1 with a 165 x 165 x 300mm build volume, meaning users have 8.17L of workspace to play around with. Formlabs PreForm print preparation allows users to import STL or OBJ part files, orient and arrange models, estimate print times, monitor printers, and upload job files. According to Formlabs, their Nylon 12 powder offers an ultimate tensile strength of 50 MPa with a tensile modulus of 1,850 MPa. Finally, if you run into a problem you cant solve yourself, you can always contact Formlabs directly and theyll be able to look at the log file of your machine to analyze the issue. Wed prefer it if Formlabs also allowed the user to access the log files themselves, but this is ultimately a minor gripe with what is an excellent after-sales service. As a result, the Fuse 1 is likely to feel at home in just about any crammed workshop and is portable enough to wheel around without much effort. The Formlabs Fuse 1 is aSelective Laser Sintering (SLS) 3D printer. The enclosed build chamber can be heated to 200C and even features a replaceable active carbon HEPA filter for safe indoor operation. With final parts that combine strength, flexibility, and detail, Fuse 1 prints are ready for rigorous functional testing, prototyping or end-use parts. To then refill the Fuse 1 3D printer, the user must fill an empty powder cartridge in the cartridge drawer of the Fuse Sift. Copyright 2017 | All Rights Reserved | 3D Printing Industry, Review: Formlabs Fuse 1 & Fuse Sift industrial SLS 3D printing in a benchtop package, Evatronix launches eviXscan Quadro+ 3D scanner technical specifications and pricing, Revopoint launches the MINI 3D scanner on Kickstarter technical specifications and pricing, Shining 3D launches its FreeScan UE Pro 3D scanner technical specifications and pricing, Thales Alenia Space and MIPRONS to develop innovative water-powered satellite thruster, Students 3D print unique 23-foot-high learning lab that fits inside SpaceXs Starship rocket, 3D Systems and Fleet Space partner to 3D print patch antennas for satellites, BMF to accelerate microprinting expansion after raising another $43M, Prodways raises guidance after seeing record-breaking sales in H1 2022, Stratasys comments on poison pill filing after Nano Dimension purchase fuels takeover speculation, SME and Wi3DP team up to advance workforce diversity in 3D printing, Powder Handling and Flow for Additive Manufacturing: Short course, Somerset Community College to provide 3D printing technology training for those in need, CONTEXT reports reversal of pandemic 3D printing trends amid robust full-year growth projections, Powering the renewable energy transition with 3D printing: Component optimization, Powering the renewable energy transition with 3D printing: Decarbonization, Dentists develop unique 2-in-1 3D printed toothbrush handle for people with dexterity impairments, Triastek and Eli Lilly partner to 3D print gastrointestinal drugs, 3D printed cornea transplants at Precise Bio gain new R&D funding from Carl Zeiss Meditec, Alstom and Replique aim for rolling stock series production with 3D printing technology, Eplus3D unveils brake discs produced using 3D printing technology, Alstom slashes spare part lead times by 95% using Stratasys 3D printing technology, 3D Printing Industry review of the Formlabs Fuse 1, Review: INTAMSYS FUNMAT PRO 410 - industrial-grade dual extrusion 3D printer, Review: MakerBot METHOD X - reliable dual-extrusion FFF 3D printing for professionals, Review: LulzBot Bio accessible FRESH-certified 3D bioprinter, Review: Creality Sermoon V1 Pro An uncompromisingly easy-to-use printer to unlock your creativity, Review: Xioneer Vortex EZ effective support removal for 3D printed parts, Review: Markforged Mark Two a champion of composite 3D printing, Review: Anycubic Kobra Entry-level FFF desktop 3D printer, Review: Scan Dimension SOL fully-automated desktop 3D scanning, Industrial Polymer 3D Printing Review: Our engineers compared voxeljet HSS, HP MJF, and SLS, Review: Scan Dimension SOL PRO streamlining the desktop 3D scanning workflow, Review: MakerBot METHOD X reliable dual-extrusion FFF 3D printing for professionals, Review: INTAMSYS FUNMAT PRO 410 industrial-grade dual extrusion 3D printer. Formlabs Fuse Sift, powder recovery system. Keeping these two components clean between builds should be a priority, otherwise you can expect incorrect temperature readings and a deflected laser beam: a recipe for print failures. One of the most striking things about the Fuse 1 is its compact frame. Finally, on the right side of the workspace is the fresh powder tank. So, I think thats the main difference that we see, but within that, there are already people who are reserving the product, from medical product development to education. 3615 Superior Avenue
The Fuse 1's layer height of 0.11 mm provides smooth surface finishes and detail, while its build area of 165 mm x 165 mm x 300 mm gives you the creative space to create large objects without sacrificing detail. Moving on, we put the Fuse 1 through its paces with two more static print tests, except this time the parts are designed for end-use applications. Met-L-Flos eclectic business mix demands innovative AM solutions. At just 39 x 24 x 61.8" (1.0 x 0.6 x 1.9 m), Fuse Sift will dispense and mix used and new powder automatically to reduce waste and control the users powder supply. It's also extremely strong. Easy. The left side of the viewport is home to the basic translation, rotation, and rescaling functions that come as standard with all 3D printing slicers, while the right side displays the job info and list of models in the build. Formlabs bills its Fuse Sift as an all-in-one powder recovery station, combining part extraction, powder recovery, storage, and mixing in a single device. With the Fuse 1, you can 3D print high-performance machine parts, tools, living hinges, jigs, jaws, and fixtures. Nylon isabrasion resistant, heat resistant, and has a low friction coefficient. The parameters that Formlabs has chosen work exceptionally well and result in high-quality prints every time, although it does mean that the system is only compatible with the companys own Nylon powders. Formlabs Fuse 1 High Efficiency Package: Recommended set up for efficient SLS workflow, Formlabs Fuse 1 Workflow Essentials Package: Everything required for SLS set up. You can print gears, sheaves, and sprockets for industrial machinery. The Fuse 1 offers the following features: - High throughput - High productivity - High uptime - Proven results - Repeatability - Low cost of ownership. Boasting affordability compared to industrial SLS 3D printers, low maintenance and maximum uptime, the Fuse 1 ticks all the right boxes for designers and engineers. Tons of different industries are showing interest in the Fuse 1. The Fuse 1 takes about an hour to heat its build chamber up before actually firing up the laser, although this pre-print heating process is automatic. We recommend moving this block and the preceding CSS link to the HEAD of your HTML file. As we discussed in the technology section, it allowsdesigners to create complex parts with unique geometries, and the highly consistent technology makes repeatability achievable, always. Its now time for the benchmarking portion of the review, where we knuckle down and evaluate the raw printing performance of the Fuse 1 3D printer. To achieve the full range of motion, we did have to wiggle around the joints to get all of the loose powder out but once we broke the mechanism in, it performed as intended with the smoothest of movements. It is, in fact, the first Formlabs 3D printer designed from the ground up to print with nylon. Complete set up of Fuse 1 system starts from 24,383.00 - view packagesorcontact usto build your own package. The Fuse 1 has a build volume of165mm x 165mm x 300mm and, combined with the Formlabs Fuse Sift, canproduce fully-functional parts at an industry leading 30% powder refresh rate with unlimited cycles. As we have no ties to a single manufacturer, we are proud to able to provide expert impartial advice to you and samples from our printers direct to you to assess the print quality and material properties. However, when you factor in the complex geometriesSelective Laser Sintering allows, the potential applications more than triple. Wed also argue that the option to fiddle around with the slicing parameters or import custom printing profiles could lend itself to previously unseen innovation. We partner with a wide range of manufacturers with over 30 different printers between them, capable of printing in a variety materials from PLA to metal. In this case, both objects feature internal cavities and a plethora of holes that allow us to judge how the Fuse 1 prints complex geometries without any support structures. The Form 1 redefined stereolithography (SLA) printing for the additive manufacturing industry 10 years ago, and now the Fuse 1 is bringing the same reliability and accessibility standard that Formlabs customers expect of industrial 3D printing, said Max Lobovsky, CEO and co-founder of Formlabs. #mc_embed_signup{background:#fff; clear:left; font:14px Helvetica,Arial,sans-serif; width:100%;} /* Add your own Mailchimp form style overrides in your site stylesheet or in this style block. Based in Somerville, Massachusetts, Formlabs is undoubtedly one of the biggest names in professional-grade SLA 3D printing.
Currently, Formlabs recommends a material refresh rate of 30% 50% (this means using 30% fresh PA12 powder and 50% fresh PA11 powder). Not only will the Fuse 1 help Formlabs expand its own footprint in the industrial 3D printing space, the company feels it will substantially expand the market size for industrial 3D printing as a whole by offering truly production-ready 3D printing to an entirely new set of customers. Whats most impressive is that the Fuse 1 managed to print each and every one of the tiny components without accidentally fusing any of them together, despite the extremely tight spacing in the joints and gaps. The powder tank, or hopper, has a maximum load of 8.5kg, which is ample powder capacity for the build volume provided. Simply attach the filled cartridge to the rotation system and activate the mechanism for ten minutes via the touchscreen. Users will also find the stacking feature to be particularly useful especially on an SLS machine as it helps makes full use of the build volume. The Fuse 1 scaling down SLS 3D printing. So, if you want to 3D print with nylon, the Fuse 1 is for you. As it stands, Fuse 1 users are limited to printing Nylon parts but Formlabs is currently working on expanding its powder offering. The only trade-offs versus an industrial-size SLS 3D printer are a slightly slower build time, and a smaller build volume. The nylon powder is proprietary, so it's made by Formlabs to the highest possible specification. The laser traces a pattern in the nylon powder, one layer at a time, to form a solid model.
The Formlabs Fuse 1 SLS 3D printer comes with: Please note, this price is for the Fuse 1 printer only. Having debuted its original Form 1 system almost a decade ago, the firm has since packed out an extensive portfolio of resin-based 3D printers such as the Form 3+, Form 3B+, Form 3L, and Form 3BL. Here, users can fill the Fuse Sift with fresh Nylon powder to be recycled with the used powder previously reclaimed at the sieving station. This enables users to transfer the build chamber to the Sift post-processing station without even seeing the printed part, making powder removal and recycling a breeze. The printer itself measures 677 x 668 x 1,059 mm, which is relatively compact even compared to desktop FFF 3D printers, and weighs 88kg. This is because of the technology, not the material; a mechanical print head, as all FFF 3D printers have, limits the geometries that are possible during the print process. The Fuse Sift stress-free post-processing. Formlabs says the Fuse 1s cooldown times allow users to utilize a second removable build chamber and start printing 12 hours after the previous print has finished.
Then theres the Fuse Sift. The Fuse Sifts sieve filters out particles to be remixed with new powder and reused in future prints. Please note the Technical Specifications are provided by the Manufacturer and may be subject to change. Used in conjunction with the Fuse 1, the Fuse Sift is an automated post-processing system designed to depowder polymer 3D printed parts. Despite this office-friendly image, the Fuse 1 is being used for end part production and in larger manufacturing farms. Compared to other SLS 3D printers, the system is highly space-efficient, measuring just 645 x 685 x 1070mm (1655mm tall with the stand). There has to be a better way to print nylon, then. The print preparation program is easy to use with a polished, clutter-free user interface. Now, Formlabs, known for its Form line of desktop stereolithography (SLA) printers, is looking to play a bigger role as it today announced the availability of its Fuse 1 benchtop industrial selective laser sintering (SLS) 3D printer. With the Fuse1, you can also print with up to 50 per cent recycled powder. Selective Laser Sintering is one such option, and Formlabs thinks so too. Its worth noting here that each of the models was printed-in-place, meaning they were fabricated fully assembled despite technically comprising multiple individual components. Company no. From print setup to powder recovery, the easy-to-use hardware and software are designed to maximise efficiency at every step of the process. On the software performance side, theres not much to complain about at all. Each of the gears was defect-free, sported clean surfaces, and meshed well with the rest of the assembly. In the meantime, we thought we'd put together a guide for those of you not in the know about it. Click here for the 3D Printing Industry review of the Formlabs Fuse 1. Buy the Fuse 1 and Fuse Sift here. Of all the plastic additive manufacturing technologies, it provides users with the highest resolution and accuracy, as well as the smoothest surface finish. */, 64.5 (w) x 68.5 (d) x 107 cm (h) (165.5 cm with stand), 145.5 (w) x 149.5 (d) x 167.5 cm (h) to allow access to the front and sides, 4.01 mrad beam divergence (nominal, full angle), 2022 CREAT3D Ltd. All other rights reserved. Formlabs carefully crafted package is perfect for those seeking an accessible but comprehensive entry into SLS 3D printing. Markforged X7 Digital Forge Industrial Fleet Solution, Markforged X7 Digital Forge Industrial Quality Solution. All in all, the Fuse Sift does everything it promises to and works like a charm. It is, however, a niche product that's engineered for industrial applications. The workspace, which is guarded by a transparent acrylic shield, is well thought out with all of the individual stations arranged neatly in order. All Rights Reserved. These are called DMLS 3D printers. That makes it super-tough. 3D Printing Industry reviews the Formlabs Fuse 1 3D printer and Fuse Sift post-processing system. Most of the issues youll run into with the Fuse 1 can be attributed to two of the printers key components: the IR sensor and the optical cassette. For more about how we use cookies, please see our, Formlabs Fuse 1 Workflow Essentials Package. The streamlined printing workflow coupled with the reliable and refined processing parameters of the PreForm slicer make the Fuse 1 an ideal system for short-run functional applications. On the electronics side, the Fuse 1 has a 10.1 full-color touchscreen on the front (1280 x 800 resolution). SLS is not a new technology, but this is the first time it has been applied to a benchtop 3D printer with industrial-grade results. The store will not work correctly in the case when cookies are disabled. It has a 165 x 165 x 320 mm build volume, will print at a speed of up to 10 mm / hour, and boasts a 110 m layer resolution (110-microns). So, in March of 2014, Formlabs asked itself if there was anything the company could do to make SLS, a process in which a high-powered laser fuses small particles of polymer powder into the final part, more accessible. So, this is a heavy 3D printer, but rest assured that translates to rock solid performance. The Fuse 1 is an impressive 3D printer, both in isolation and on the spec sheet. Stereolithography is equally limited, but in a different way; nylon resins are expensive and prone to irregular performance. For those that have used Formlabs systems before, this is the same slicing software that complements the companys SLA 3D printers. The slicer offers one-click printing, an intelligent feature that automatically nests the chosen 3D models in the build area to minimize both powder usage and print time. The success of the puzzle cube is a testament to the precision of the systems laser and galvanometers. The company discovered that if they treated the printed parts edges with very low energy input, they could keep the bulk of the part printed at full energy density and maintain its mechanical properties all while using low energy density on the edges to prevent birchbark from forming. For the best experience on our site, be sure to turn on Javascript in your browser. The Fuse 1 displayed excellent repeatability here, with an average offset of 0.0331mm for the X-axis and 0.0285mm for the Y-axis, resulting in an average of 0.0308 mm for both axes. As far as limitations and shortcomings go, we thought the option to leverage third-party 3D printing powders wouldve been great. Featured image shows the Fuse 1 3D printer. Complete set up of Fuse 1 system starts from 24,383.00 -view packagesor contact us to build your own package, The Fuse 1 is a Class 1 Laser product. The company notes that the cheapest commercial SLS 3D printer currently on the market costs around $200,000 and prices can reach as high as $800,000 to $1,000,000. The use of the roller allows for improved powder packing and a more uniform powder distribution, which is crucial for achieving high part qualities. It is the first 3D printer to offer industrial-grade SLS performance in a compact, benchtop-friendly package. Most 3D printers that utilise this technology specialise in metal 3D printing. Formlabs has equipped the Fuse 1 with a 165 x 165 x 300mm build volume, meaning users have 8.17L of workspace to play around with. Formlabs PreForm print preparation allows users to import STL or OBJ part files, orient and arrange models, estimate print times, monitor printers, and upload job files. According to Formlabs, their Nylon 12 powder offers an ultimate tensile strength of 50 MPa with a tensile modulus of 1,850 MPa. Finally, if you run into a problem you cant solve yourself, you can always contact Formlabs directly and theyll be able to look at the log file of your machine to analyze the issue. Wed prefer it if Formlabs also allowed the user to access the log files themselves, but this is ultimately a minor gripe with what is an excellent after-sales service. As a result, the Fuse 1 is likely to feel at home in just about any crammed workshop and is portable enough to wheel around without much effort. The Formlabs Fuse 1 is aSelective Laser Sintering (SLS) 3D printer. The enclosed build chamber can be heated to 200C and even features a replaceable active carbon HEPA filter for safe indoor operation. With final parts that combine strength, flexibility, and detail, Fuse 1 prints are ready for rigorous functional testing, prototyping or end-use parts. To then refill the Fuse 1 3D printer, the user must fill an empty powder cartridge in the cartridge drawer of the Fuse Sift. Copyright 2017 | All Rights Reserved | 3D Printing Industry, Review: Formlabs Fuse 1 & Fuse Sift industrial SLS 3D printing in a benchtop package, Evatronix launches eviXscan Quadro+ 3D scanner technical specifications and pricing, Revopoint launches the MINI 3D scanner on Kickstarter technical specifications and pricing, Shining 3D launches its FreeScan UE Pro 3D scanner technical specifications and pricing, Thales Alenia Space and MIPRONS to develop innovative water-powered satellite thruster, Students 3D print unique 23-foot-high learning lab that fits inside SpaceXs Starship rocket, 3D Systems and Fleet Space partner to 3D print patch antennas for satellites, BMF to accelerate microprinting expansion after raising another $43M, Prodways raises guidance after seeing record-breaking sales in H1 2022, Stratasys comments on poison pill filing after Nano Dimension purchase fuels takeover speculation, SME and Wi3DP team up to advance workforce diversity in 3D printing, Powder Handling and Flow for Additive Manufacturing: Short course, Somerset Community College to provide 3D printing technology training for those in need, CONTEXT reports reversal of pandemic 3D printing trends amid robust full-year growth projections, Powering the renewable energy transition with 3D printing: Component optimization, Powering the renewable energy transition with 3D printing: Decarbonization, Dentists develop unique 2-in-1 3D printed toothbrush handle for people with dexterity impairments, Triastek and Eli Lilly partner to 3D print gastrointestinal drugs, 3D printed cornea transplants at Precise Bio gain new R&D funding from Carl Zeiss Meditec, Alstom and Replique aim for rolling stock series production with 3D printing technology, Eplus3D unveils brake discs produced using 3D printing technology, Alstom slashes spare part lead times by 95% using Stratasys 3D printing technology, 3D Printing Industry review of the Formlabs Fuse 1, Review: INTAMSYS FUNMAT PRO 410 - industrial-grade dual extrusion 3D printer, Review: MakerBot METHOD X - reliable dual-extrusion FFF 3D printing for professionals, Review: LulzBot Bio accessible FRESH-certified 3D bioprinter, Review: Creality Sermoon V1 Pro An uncompromisingly easy-to-use printer to unlock your creativity, Review: Xioneer Vortex EZ effective support removal for 3D printed parts, Review: Markforged Mark Two a champion of composite 3D printing, Review: Anycubic Kobra Entry-level FFF desktop 3D printer, Review: Scan Dimension SOL fully-automated desktop 3D scanning, Industrial Polymer 3D Printing Review: Our engineers compared voxeljet HSS, HP MJF, and SLS, Review: Scan Dimension SOL PRO streamlining the desktop 3D scanning workflow, Review: MakerBot METHOD X reliable dual-extrusion FFF 3D printing for professionals, Review: INTAMSYS FUNMAT PRO 410 industrial-grade dual extrusion 3D printer. Formlabs Fuse Sift, powder recovery system. Keeping these two components clean between builds should be a priority, otherwise you can expect incorrect temperature readings and a deflected laser beam: a recipe for print failures. One of the most striking things about the Fuse 1 is its compact frame. Finally, on the right side of the workspace is the fresh powder tank. So, I think thats the main difference that we see, but within that, there are already people who are reserving the product, from medical product development to education. 3615 Superior Avenue
The Fuse 1's layer height of 0.11 mm provides smooth surface finishes and detail, while its build area of 165 mm x 165 mm x 300 mm gives you the creative space to create large objects without sacrificing detail. Moving on, we put the Fuse 1 through its paces with two more static print tests, except this time the parts are designed for end-use applications. Met-L-Flos eclectic business mix demands innovative AM solutions. At just 39 x 24 x 61.8" (1.0 x 0.6 x 1.9 m), Fuse Sift will dispense and mix used and new powder automatically to reduce waste and control the users powder supply. It's also extremely strong. Easy. The left side of the viewport is home to the basic translation, rotation, and rescaling functions that come as standard with all 3D printing slicers, while the right side displays the job info and list of models in the build. Formlabs bills its Fuse Sift as an all-in-one powder recovery station, combining part extraction, powder recovery, storage, and mixing in a single device. With the Fuse 1, you can 3D print high-performance machine parts, tools, living hinges, jigs, jaws, and fixtures. Nylon isabrasion resistant, heat resistant, and has a low friction coefficient. The parameters that Formlabs has chosen work exceptionally well and result in high-quality prints every time, although it does mean that the system is only compatible with the companys own Nylon powders. Formlabs Fuse 1 High Efficiency Package: Recommended set up for efficient SLS workflow, Formlabs Fuse 1 Workflow Essentials Package: Everything required for SLS set up. You can print gears, sheaves, and sprockets for industrial machinery. The Fuse 1 offers the following features: - High throughput - High productivity - High uptime - Proven results - Repeatability - Low cost of ownership. Boasting affordability compared to industrial SLS 3D printers, low maintenance and maximum uptime, the Fuse 1 ticks all the right boxes for designers and engineers. Tons of different industries are showing interest in the Fuse 1. The Fuse 1 takes about an hour to heat its build chamber up before actually firing up the laser, although this pre-print heating process is automatic. We recommend moving this block and the preceding CSS link to the HEAD of your HTML file. As we discussed in the technology section, it allowsdesigners to create complex parts with unique geometries, and the highly consistent technology makes repeatability achievable, always. Its now time for the benchmarking portion of the review, where we knuckle down and evaluate the raw printing performance of the Fuse 1 3D printer. To achieve the full range of motion, we did have to wiggle around the joints to get all of the loose powder out but once we broke the mechanism in, it performed as intended with the smoothest of movements. It is, in fact, the first Formlabs 3D printer designed from the ground up to print with nylon. Complete set up of Fuse 1 system starts from 24,383.00 - view packagesorcontact usto build your own package. The Fuse 1 has a build volume of165mm x 165mm x 300mm and, combined with the Formlabs Fuse Sift, canproduce fully-functional parts at an industry leading 30% powder refresh rate with unlimited cycles. As we have no ties to a single manufacturer, we are proud to able to provide expert impartial advice to you and samples from our printers direct to you to assess the print quality and material properties. However, when you factor in the complex geometriesSelective Laser Sintering allows, the potential applications more than triple. Wed also argue that the option to fiddle around with the slicing parameters or import custom printing profiles could lend itself to previously unseen innovation. We partner with a wide range of manufacturers with over 30 different printers between them, capable of printing in a variety materials from PLA to metal. In this case, both objects feature internal cavities and a plethora of holes that allow us to judge how the Fuse 1 prints complex geometries without any support structures. The Form 1 redefined stereolithography (SLA) printing for the additive manufacturing industry 10 years ago, and now the Fuse 1 is bringing the same reliability and accessibility standard that Formlabs customers expect of industrial 3D printing, said Max Lobovsky, CEO and co-founder of Formlabs. #mc_embed_signup{background:#fff; clear:left; font:14px Helvetica,Arial,sans-serif; width:100%;} /* Add your own Mailchimp form style overrides in your site stylesheet or in this style block. Based in Somerville, Massachusetts, Formlabs is undoubtedly one of the biggest names in professional-grade SLA 3D printing. Currently, Formlabs recommends a material refresh rate of 30% 50% (this means using 30% fresh PA12 powder and 50% fresh PA11 powder). Not only will the Fuse 1 help Formlabs expand its own footprint in the industrial 3D printing space, the company feels it will substantially expand the market size for industrial 3D printing as a whole by offering truly production-ready 3D printing to an entirely new set of customers. Whats most impressive is that the Fuse 1 managed to print each and every one of the tiny components without accidentally fusing any of them together, despite the extremely tight spacing in the joints and gaps. The powder tank, or hopper, has a maximum load of 8.5kg, which is ample powder capacity for the build volume provided. Simply attach the filled cartridge to the rotation system and activate the mechanism for ten minutes via the touchscreen. Users will also find the stacking feature to be particularly useful especially on an SLS machine as it helps makes full use of the build volume. The Fuse 1 scaling down SLS 3D printing. So, if you want to 3D print with nylon, the Fuse 1 is for you. As it stands, Fuse 1 users are limited to printing Nylon parts but Formlabs is currently working on expanding its powder offering. The only trade-offs versus an industrial-size SLS 3D printer are a slightly slower build time, and a smaller build volume. The nylon powder is proprietary, so it's made by Formlabs to the highest possible specification. The laser traces a pattern in the nylon powder, one layer at a time, to form a solid model.