CNC tube bender used to bend up to 2" OD tubing. JavaScript seems to be disabled in your browser. Pressure die cylinder automatically compensates and adjusts pressure throughout the bend cycle as tube dimensions change. C Axis driven with two chains directly connected to axis eliminating sprockets and play in axis. 
CNC7 Models have motorized axis alignment for bending head alignment and work piece loading and unloading. It is by far the most efficient machine in its class to minimize energy consumption. Our UTE Select tube benders feature BendPro G2V2 touch screen controllers utilizing windows based operating systems for intuitive controls designed to enhance productivity and minimize training requirements as compared to other control systems. A wide range of products for your manufacturing needs. This can produce tilt of the bend die. CNC tube benders are the industrys first choice of bending machines to manufacture production parts requiring tight radius, thin-wall bends. Unlimited program storage with USB, memorizes bend angle with individual spring back settings. UTE now has the largest selection of CNC tube bender machines in the US with a wide variety of sizes in stock to meet any need. Keep precision and quality of workmanship constant over time.
Rebuild & Trade-In Entire machine Rebuild Electric Component replacement ONLY Convert NC machine into CNC.
The Romer name is a long time well-established high end measuring device which is being used where accuracy is extremely important. Request a quote on any of these mandrel benders or call 563-391-7700. Multiple design improvements and patents eliminate dated mechanical systems and unnecessary mass. No matter what the demands of the job, an Alpine CNC bending machine has the versatility to provide reliable production, quickly and consistently. Bend head axis adjustable for centerline radius of former maintains axis alignment. I have bought various machines over the years from UTE. In addition the arm and clamp become interference obstacles when the pipe is being advanced between bends. As a manufacture of CNC bending machines and equipment, we can customize a machine to your exact specifications.
Standard programmable anticipated mandrel extraction. American made with standard non-proprietary components, UTE's machines are easy to maintain and even easier to use thanks to industry leading BendPro G2V2 touch screen controls. Fully supported & serviced in North America by Horn Machine Tools. No matter whatalloy,large or small diameter, or strict part tolerances, our tube bending machines are the ally you need to be even more competitive and enter new markets. Because the main beam and drive cylinder is under the pressure die slide, rather than under the mandrel beam, as in most benders, the carriage is designed to accommodate the centerline height of the benders tooling, not vice versa. The Environmental Friendly All electric servo driven benders produce superior quality and excellent precision of the most demanding tubular part shape. Our models store up to 170 patterns.
Toggle type clamp closure mechanisms used on most swing arm benders generate indeterminate excessive clamping force at its dead-center position before reaching the over-dead-center locked-up position. As bending machines become larger, the swing arm assembly becomes disproportionately more massive in order to impose the necessary clamping forces and to accommodate up to 5 X D bend dies. Submit a Request . Web Design Boca Raton by UltraWeb Marketing. Below you will see the special Romer Absolute Arm video demonstration along with the Tube-Shaper Application. Information above in no way supersedes that data. Whether the manufacturing application is automotive, aerospace, hvac or furniture, UTE's CNC line of tube fabrication equipment will save you time and money. Furthermore the Alpine conventional CNC or NC Hydraulic benders provide optimum robustness in strength and torque for rigid tube and pipe bending challenges. Capacity to 2-1/2, Prototype or Small Production Winton's CNC benders can be used as stand along machines or building blocks to create a fully automated fabrication cell. They are easily read on a pressure gauge and easily set with a relief valve, assuring consistent, accurate set-ups. Quickly change production thanks to the automatic set-up and the absence of manual adjustments. However, a semi-automatic tube bender will NOT reposition the tube between bends. | Legal & Privacy. Many of these options can be removed or narrowed down by discussing the type of bender you need: semi-automatic or CNC? Calculates material stretch and theoretical wall thinning percentage minimizing setup.
Our tube laser cutting machines allow our customers to combine many cutting and engraving operations into one versatile machine.
Today, with B_Tools, the first part is already right! Powered centerline radius adjustment of the bending head allows the mandrel table to remain stationary and rigid. Fax: 563.391.7710. GB100CNC Giga Bender Depending on the needs of the business, the necessary output of the CNC tube bender is an important factor. This bender is designed to make consecutive CW and/or CCW bends in a single work piece. C Axis movement uses single two speed hydraulic cylinder to operate bend and return functions, simple to regulate, minimizes bending head dimensions, reducing the overall footprint of machine.
Inch and Metric programming and display. After 20 years and several different benders, our HMT 3.5 All Electric, Our HMT 3.0E multi-stack bender outperforms. Our knowledgeable sales staff is trained to provide the service and support you need.
(920) 684-4990 (International) Contact Us, Need to make one-off parts? You must have JavaScript enabled in your browser to utilize the functionality of this website.
All machines can be coupled to auto loaders with weld-seam detectors and unloaders for lean operations. Industry we serve: Shipyard Pipe Bender, Aerospace Aircraft Tube Bender, Play Ground Pipe Bender, Furniture Tube Bender, Automotive Exhaust, Header, Chassis, Bush Guard, Sway Bar and Roll Cage Bending Machine, Motorcycle Exhaust, Header, Chassis, Handle Bar, Sissy bar, ATB Nerve Baretc New Tube Fabrication Related Equipment-Tube Measuring Machines, Plasma Tube Cutting Machine, NC Circular Saw for Ferrous & Non-Ferrous, Robotic Tube and Pipe Loader New Bend Tool- Tool for compression bending & rotary draw bending Tooling Supply - Alpine Tooling, COOP Engineering, EL Tooling, Omni-X, TFB Used and Rebuilt Tube BendersUSA made: Pines, Eaton - Leonard, Addison or Addison McKee, UTE, Wallace, Coast, Eagle, Techno, Adaptive Motion, HMT or Horn, Clark Lewis, Di-Acro, PHI, Conrac European made: BLM, Pedrazolli, 3RC, Pedrick, Bema, Smith, IBP, Unison, Schwarze or Schwarze-Wirtz, Trans Fluid, Ineco, CML Asia made: MiiC, Chiyoda, Keins, Hines, YLM, SOCO. Tailstock with Hydraulic clamping and split collet material capacity securely supports material One of the most important benefits of the powered carriage on a larger bender is powered loading, positioning, and unloading of heavy work piece, especially when the pipe or tube must be drawn many feet over a snug fitting mandrel. Because extremely high clamping and bending forces are required in bending large work pieces, this tilting phenomenon necessitates the use of overhead tie bars, center-posts, multiple hold-down bolt patterns, and flange mounted bend dies on swing arm benders. 3100 Research Parkway Quickly adaptable to changes of production and capable of offering real advantages in terms of feasibility, productivity and quality Tube bending machines. We have tried to make this website comprehensive and factual. Perfect for integrating to working cells and for interfacing with the other BLM GROUP technologies: large or small diameter, or strict part tolerances, our tube bending machines are the ally you need to be even more competitive and enter new markets. Bend Master Series The carriage provides safe, accurate, one-man, powered positioning for distance-between-bends and plane-of-bend movements. Tool free installation and adjustment of mandrel rod.
The BendPro G2 Control Is a very advanced control that is PC-based. Alpine Bender continually strives to excel in offering the latest innovations in tube bending machines with excellent quality, while fulfilling the service, parts, and technical needs of our customers throughout the United States, Mexico, and Canada. What sets our tube and pipe benders apart? To achieve maximum booster effect, the booster cylinder and its mounting system must be able to exert a sufficient load to bring the work piece close to compressive yield. Overhead clamping is safer. Swing arm benders clamp die are mounted on a carrier resting on a slide built into the top of a swing-arm. Managing weld seams makes the difference in tube processing, The tube bender reshaping power distribution in electric vehicles. Capacity to 6-1/2, Pedrazzoli The return on the investment can help pay for the machine and create a new source of revenue for a business. Privacy Policy, Check out our HUGE inventory of stock machines. We offer manual roll benders (for small ODs), hydraulic roll benders (larger, thicker tube), and CNC roll benders (complex bends and high output). Change the die set to expand the functionality of Winton's 50mm CNC Tube Bender. Calculates material length required for application, machine load requirement based on material specs. A must SEE! When the bend die tilts under clamp loads, the upper portions of the clamp surface actually pull away from the work piece, resulting in a reduced clamping grip. Travel and load length is also not restricted by the benders main beam length and does not require an extended frame or other modifications. One of the most important considerations is the cost of the CNC tube bender. Phone: 563.391.7700 Now that you know the differences between a semi-automatic and a CNC machine, you still need to determine which one to buy from AM Industrial.
Updateable machine software with USB. Larger CNC tube and pipe benders for sale are typically custom-built based on the requirements of the customer. Tubes up to 6.0" (150 mm)Right-hand or left-hand convertible, High-production tube bending machine for complex shapes with small to medium diameter tubes.Tubes up to 1.10" (28 mm)Right-hand and left-hand in-process, Tube processing from coil that includes straightening, cutting, bending and end-forming. Alpine Benders have a reputation for dependability and are built to ensure consistent, long-lasting performance. Touch screen controls make running the machine intuitive and ensures speedy and smooth operation. Ensure even better performance with energy savings of up to 70% compared to traditional technologies. Feel free to contact us for questions, inquires, or quotations. All cast parts are certified GS500 steel Spheroid design. The Romer Absolute Arm measuring device, along with available options, are currently being used in high end aircraft parts, oil and gas, nuclear and conventional power plants, cloning of boiler tubes, just to name a few. System offers more clearance for tube loading and unloading, adjustable speed control of linear booster. A CNC tube bender automatically positions the tube between bends, including the rotation of the tube (B-Axis) and the distance between bends (Y-Axis). There are many cases in which the weld seams on tubes are an issue that must be addressed in order to obtain satisfactory finished parts. The basic bender is complemented by the carriage-mandrel beam, without design compromises to either. Number of bends per part If you are doing single-bend parts, such as 90-degree elbows for electrical applications, a semi-automatic machine is often sufficient because it will usually make a single bend just as quickly and as accurately as a CNC machine. Capacity to 3.5. Designed to fit any budget with USA-based service and support. Hines Bending Systems Inc. Customers can expect to not only save money on contracting pipe bending orders but can also provide tube and pipe bending services to other businesses. One for positioning and one for clamping creating direct proportional pressure (Patented) No tie bar required, tooling maintains consistent balance of pressure. Our complete line of equipment consists of the following models: NC -Series (Two and single axis hydraulic), U-Bend, J-Bend, Elbow-Bend, plus function of Push Rolling Bender, Roll Bender. Capacity to 3 (.125 wall), Cost Effective Erco Bender 65CNC3V1
We provide Startup In-house as well as On-site machine training. This tube processing system allows one operator to feed, straighten, cut, end form, bend over a mandrel, and unload a complete part. There are no swing arm slides or toggle linkages to sear or break, and less stress and wear on the tooling. A quality pipe bending machine will be consistently reliable and can repeat the same quality product every time. Therefore tool changing is faster and easier. The machine clamps, bends, and releases the part. Johnson City, TN 37601 Streamline repetitive jobs so staff can focus on critical tasks. 2. While a CNC machine with less operator involvement may seem like the best option, keep in mind that an NC machine will generally do the same work as a CNC machine can do if you have a little extra time. MAIN OFFICE: The machine returns to the starting position and is ready for the next bend on either the same part or a new part. "Thank you for working with me on this project. This extra tooling height compounds the risk of bend die tilt. Click on a machine below to see features and video of the tube bending machine in action. Compact machine design with reduced pressure die length, greatly reduces material waste at end of the bend. Below is a brief overview of semi-automatic versus CNC tube benders that can help you determine which option makes the most sense for your specific needs. Patented feature offers programmable pressure die with auto recapture during bend cycle to 180 degrees. Read more about Mandrel Benders, Roll benders can create sweeping, large-radius bends. To make this decision, it's important to consider four main factors: 1. The output capability can also be referred to as the parts per hour produced. Full machine function diagnostics, machine parameters data page with 500 programmed values and functions and complete alarm list with definitive alerts.
Well trained service locations around North America and steadily look for high skill personnel to join our service team. toll free (800) 949-8344 (US + Canada) The software allows the operator to bypass any of the operations offering flexibility when fabricating a variety of parts in a high production environment. Fort Myers, FL 33966 USA
(423) 282-0304 Not sure what you need? Built-in clamp alignment in the matching mounting surfaces of the clamp mechanism and bend die assure that no vertical or horizontal clamp set-up adjustment is required. This 20mm CNC tube bender is a fast 3 axis CNC tube bending machine designed for reducing the time it takes to make bent parts. Your business' future In this ever-changing world, new opportunities are always being presented. In the world of tube bending, there are a ton of options, features, controls, and concepts that can overwhelm a prospective buyer. Tooling remains properly aligned because the bend die rotates in a level plane throughout the bend. Advance programming to improve machine productivity consulting is available upon request. Read more about Hydraulic Rotary Draw Benders, Make perfect bends in seconds and speed up production with a programmable tube and pipe bender. Copper and aluminium busbars have always been used for conducting electric current in a wide variety of equipment, such as transformers,electrical cabinets,switchgear, generators and generally in all-electric engineering applications where very high powers are involved. Capacity to 3, Rigid Platform Minimizes Vibration
These benders use the immovable main frame for functions which are related to the variable centerline location of the work piece functions such as 3-axis carriage ways support and mandrel extractor mounting. Sign me up for emails with great info about online marketing. You guys made it easy and the smoothest project I have worked on. Alpine CNC and NC operated machine aim to provide uncompromised consistency and accuracy from complex bending configurations to end forming. Standard with positioning tailstock for controlling Y and B movements meaning distance between bends DBB and POB meaning Plane of Bend POB Includes DRO standard. The tube diameters listed below are the maximum tube sizes. Dangerous pinch points between the swing arm and pressure die arm are eliminated. Criterion CNC Rotary-Draw Tube-Bending Machines can be used as standalone machines or integrated into Work Cells or Automated Tube-Fabricating Systems. With service techs strategically located throughout the US, UTEs service personnel are readily available to assist and arrive on-site in 24 - 48 hours, minimizing any downtime. Ercolina tube, pipe and profile mandrel bending machines are capable of bends up to a radius of 1 x diameter in many materials. Manual over ride control of Clamp, Pressure Die, Boost, Mandrel, Clamp release functions. The UTE Select line included such models as the US25AE-11A and the US80AE-12A all-electric pipe bending machines which maximizes speed, versatility and energy efficiency while reducing noise and environmental concerns. 2022 If you have multiple bends in a part, such as an exhaust system or a fuel line, a CNC machine delivers improved repeatability with less operator involvement and a high performance rate. Need help finding machinery? We can provide customers with a free estimate by calling us today at 800-949-8344 or filling out our online form. The bending axis is positioned directly beneath and supporting the pressure die, eliminates the need for a tie bars and prevents material slippage.
Tube bending machines for complex parts without straight sections between bends. Automotive Tube High Volume Bending Systems. Do you want to learn more about the latest tube bending technology?You will find information, ideas, answers and inventiveapplications in our blog.Discover the articles available on this technology. Giga bender series internal design incorporates large spindle and bearing diameters insuring the greatest rigidity. The minimum tube size per Tube Bender depends on application details. We are open Monday thru Friday from 9:00am to 6:00pm PST. Versatile solutions for increased quality and productivity. UTE's electric rotary draw CNC bending machines combine rugged durability with fast, repeatable bending. 50mm Dual Stack Extrusion CNC Tube Bender designed to make consecutive CW and/or CCW bends in a single work piece. Quickly change production, eliminate waste and trial runs, and start producing every new part right away with your tube bending machine.In the past, trial and error testing was essential, as well as skill, to get the desired bend. 6441 Metro Plantation Road
Machine data is best collected from machine manufacturers to ensure safer operation inside of designed parameters. GB130CNC Giga Bender A semi-automatic machine offers greater flexibility and more control of custom, one-off parts. Clam shell clamping system uses two double acting cylinders. No matter what your need; a new or custom CNC tube bender, robotic work cell, automated loading, hole punching, end forming, control retrofit, or technical expertise and training, let UTE show you why were trusted by thousands of companies to provide them with the best tube fabrication solutions in the industry. Winton Machine's CNC tube benders are designed for both general and precision bending applications in a wide variety of industries such as HVAC, aerospace, automotive, and furniture. Hydraulic oil cooler operates under variable temperature conditions. Multiple Radius/Tool Stack Capability, 1-2-3 Tool Stacks, Auto Tube Loading from Bundle With Weld Seam Detection, Model 065 Tube-Bending Machine (0.625" [16 mm] Diameter), Model 100 Tube-Bending Machine (1.00" [25.4 mm] Diameter), Model 150 Tube-Bending Machine (1.50" [38 mm] Diameter), Model 300 Tube-Bending Machine (3.00" [76 mm] Diameter), Model 400 Tube-Bending Machine (4.00" [102 mm] Diameter).
2304 Silverdale Drive Suite 300 With hydraulically actuated mechanical device clamping, it is not possible to use hydraulic pressure gauges to measure true clamping. This is extremely important when expensive, high-quality materials are used. This can be done with the proper tools. Lastly, the demonstration will show how the Romer System can integrate directly from your office desk, directly to the operator on the manufacturing floor, to the BendPro G2 Control, and then on to the Hines CNC Mandrel & Tube Bending Machine. Designed to pump heavy lubricant through the hollow mandrel rod and out through holes in the side of the mandrel throughout the bend cycle as needed. Customers should look for a pipe bending machine with a low scrap rate in order to prevent defective parts from being produced. Contact us and we will walk you through which tube bender will best suit your requirements. When a carriage is added to a traditional swing arm bender, the centerline height of the bend die must be elevated to accommodate the carriage collets height above the main beam. In comparison, our popular Electric hybrid model maintains the same high levels of accuracy and repeat ability while keeping your capital investment within your budget. Discover the articles available on this technology. Positioning is achieved by use of digital encoders with read-out for each axis. In production environments, CNC tube bending machines save time and money. But instead of the operator repositioning the tube manually, the machine uses the carriage to hold and move the tube to the next location before making the next bend. Accessibility to technicians has been far above my expectations which was very important being new to tube bending. At AM Industrial, we work with all shapes, sizes, options, and brands of tube benders. Read more about Exhaust Benders, Built from heavy steel, each Baileigh mandrel bender can bend thin-wall tubing into tight radii. Service: service@hornmachinetools.com, Copyright 2015 Horn Machine Tools. Right-handed and left-handed bending in-process and right-hand or left-handed configurable. All Rights Reserved 2022, AM Industrial Group, LLC -. Yes! They were not only helpful with their own machine but also have invaluable partnerships with others in the industry that helped us get started in the tube bending business.. Horn Machine Tools, Inc. Regardless of your operator's experience.Flexibilityisserved! Let's take a closer look at the solutions available on BLM GROUP systems. CML USA, Inc. offers a line of NC semi-automatic and CNC mandrel bending machines with capacities of 2-1/2 to 6-1/2. The machine operator and the machines efficiency will determine the scrap rate a company can expect to be produced. The CM12 is a CNC tube bender intended to form rectangular refrigeration coils in copper tubing. All rights reserved. You will find information, ideas, answers and inventive.
This difficulty can only be resolved by either a drop-away clamp mechanism or a separately pivoted coaxial swing arm and main shaft each more complex, and weaker, representing compromises for outdated machine design. Manual and Auto mode. Our newest line of CNC tube benders are made with US specifications and dimensions for added convenience and efficient production.
Winton's RD50 CNC tube bender is designed to make consecutive CW and/or CCW bends in a single work piece. The CNC tube benders memory stores jobs to retrieve and run again when you need them with an easy touch screen control. At Baileigh, were tube bender experts with 15+ years of innovation. FYI, please take a minute to check out this extremely user friendly measuring device that is continuing to make its way through many different industries, including the popular Custom Car Builders Market. You will clearly see why the Custom Car Builders along with the Antique Car Buffs, are finding this to be an absolute must in their tool box. We have purchased five HORN Metric pipe benders.
Semi-automatic and CNC machines are both very useful pieces of equipment and have their place in the tube bending world. Hand held remote class three or touch screen operation. Accept XYZ cad values with manual input. The staff and technicians have always been very helpful, the machines have exceeded my expectations and the prices were always good, I am very happy we selected UTE not only because of the exceptional quality of their equipment but their support was more than I expected. Both of these measurements are critical and can be difficult to control with a NC tube bender. Best of all, these CNC bending machines are completely made in the USA. Capacity to 2-1/2, Fully Automatic Programmable inward and outward pressure die positioning. Being involved in tube forming technologies for decades, Alpine Bender has been dedicated to various developments in the world of tube forming to meet global demands across industries. Twenty foot over-mandrel load length and carriage travel available accepts full pipe lengths in one continuous motion with no hitch feeding. Primarily the carriage is a material handling mechanism positioning the work piece for each bend just as accurately as the carriage of a CNC bender. Machine and tooling maintenance are reduced. Erco Bender 76CNC6V5 The arm assembly swings with the bend dies rotation.) In basic terms, the steps go like this: The machine can have a limit switch to set the degree of bend or an encoder attached to a programmable control to set the degree of bend. Hines CNC tube bending machines 3-axis- are computer numerically controllable (CNC) and servo-driven for distance between bends (DBB), plane of bend (POB) and degree of bend (DOB). Eliminating clamp interference by mechanical means increases maintenance costs and decreases reliability.
CNC7 Models have motorized axis alignment for bending head alignment and work piece loading and unloading. It is by far the most efficient machine in its class to minimize energy consumption. Our UTE Select tube benders feature BendPro G2V2 touch screen controllers utilizing windows based operating systems for intuitive controls designed to enhance productivity and minimize training requirements as compared to other control systems. A wide range of products for your manufacturing needs. This can produce tilt of the bend die. CNC tube benders are the industrys first choice of bending machines to manufacture production parts requiring tight radius, thin-wall bends. Unlimited program storage with USB, memorizes bend angle with individual spring back settings. UTE now has the largest selection of CNC tube bender machines in the US with a wide variety of sizes in stock to meet any need. Keep precision and quality of workmanship constant over time. Rebuild & Trade-In Entire machine Rebuild Electric Component replacement ONLY Convert NC machine into CNC.
The Romer name is a long time well-established high end measuring device which is being used where accuracy is extremely important. Request a quote on any of these mandrel benders or call 563-391-7700. Multiple design improvements and patents eliminate dated mechanical systems and unnecessary mass. No matter what the demands of the job, an Alpine CNC bending machine has the versatility to provide reliable production, quickly and consistently. Bend head axis adjustable for centerline radius of former maintains axis alignment. I have bought various machines over the years from UTE. In addition the arm and clamp become interference obstacles when the pipe is being advanced between bends. As a manufacture of CNC bending machines and equipment, we can customize a machine to your exact specifications. Standard programmable anticipated mandrel extraction. American made with standard non-proprietary components, UTE's machines are easy to maintain and even easier to use thanks to industry leading BendPro G2V2 touch screen controls. Fully supported & serviced in North America by Horn Machine Tools. No matter whatalloy,large or small diameter, or strict part tolerances, our tube bending machines are the ally you need to be even more competitive and enter new markets. Because the main beam and drive cylinder is under the pressure die slide, rather than under the mandrel beam, as in most benders, the carriage is designed to accommodate the centerline height of the benders tooling, not vice versa. The Environmental Friendly All electric servo driven benders produce superior quality and excellent precision of the most demanding tubular part shape. Our models store up to 170 patterns.
Toggle type clamp closure mechanisms used on most swing arm benders generate indeterminate excessive clamping force at its dead-center position before reaching the over-dead-center locked-up position. As bending machines become larger, the swing arm assembly becomes disproportionately more massive in order to impose the necessary clamping forces and to accommodate up to 5 X D bend dies. Submit a Request . Web Design Boca Raton by UltraWeb Marketing. Below you will see the special Romer Absolute Arm video demonstration along with the Tube-Shaper Application. Information above in no way supersedes that data. Whether the manufacturing application is automotive, aerospace, hvac or furniture, UTE's CNC line of tube fabrication equipment will save you time and money. Furthermore the Alpine conventional CNC or NC Hydraulic benders provide optimum robustness in strength and torque for rigid tube and pipe bending challenges. Capacity to 2-1/2, Prototype or Small Production Winton's CNC benders can be used as stand along machines or building blocks to create a fully automated fabrication cell. They are easily read on a pressure gauge and easily set with a relief valve, assuring consistent, accurate set-ups. Quickly change production thanks to the automatic set-up and the absence of manual adjustments. However, a semi-automatic tube bender will NOT reposition the tube between bends. | Legal & Privacy. Many of these options can be removed or narrowed down by discussing the type of bender you need: semi-automatic or CNC? Calculates material stretch and theoretical wall thinning percentage minimizing setup.
Our tube laser cutting machines allow our customers to combine many cutting and engraving operations into one versatile machine.
Today, with B_Tools, the first part is already right! Powered centerline radius adjustment of the bending head allows the mandrel table to remain stationary and rigid. Fax: 563.391.7710. GB100CNC Giga Bender Depending on the needs of the business, the necessary output of the CNC tube bender is an important factor. This bender is designed to make consecutive CW and/or CCW bends in a single work piece. C Axis movement uses single two speed hydraulic cylinder to operate bend and return functions, simple to regulate, minimizes bending head dimensions, reducing the overall footprint of machine. Inch and Metric programming and display. After 20 years and several different benders, our HMT 3.5 All Electric, Our HMT 3.0E multi-stack bender outperforms. Our knowledgeable sales staff is trained to provide the service and support you need.
(920) 684-4990 (International) Contact Us, Need to make one-off parts? You must have JavaScript enabled in your browser to utilize the functionality of this website. All machines can be coupled to auto loaders with weld-seam detectors and unloaders for lean operations. Industry we serve: Shipyard Pipe Bender, Aerospace Aircraft Tube Bender, Play Ground Pipe Bender, Furniture Tube Bender, Automotive Exhaust, Header, Chassis, Bush Guard, Sway Bar and Roll Cage Bending Machine, Motorcycle Exhaust, Header, Chassis, Handle Bar, Sissy bar, ATB Nerve Baretc New Tube Fabrication Related Equipment-Tube Measuring Machines, Plasma Tube Cutting Machine, NC Circular Saw for Ferrous & Non-Ferrous, Robotic Tube and Pipe Loader New Bend Tool- Tool for compression bending & rotary draw bending Tooling Supply - Alpine Tooling, COOP Engineering, EL Tooling, Omni-X, TFB Used and Rebuilt Tube BendersUSA made: Pines, Eaton - Leonard, Addison or Addison McKee, UTE, Wallace, Coast, Eagle, Techno, Adaptive Motion, HMT or Horn, Clark Lewis, Di-Acro, PHI, Conrac European made: BLM, Pedrazolli, 3RC, Pedrick, Bema, Smith, IBP, Unison, Schwarze or Schwarze-Wirtz, Trans Fluid, Ineco, CML Asia made: MiiC, Chiyoda, Keins, Hines, YLM, SOCO. Tailstock with Hydraulic clamping and split collet material capacity securely supports material One of the most important benefits of the powered carriage on a larger bender is powered loading, positioning, and unloading of heavy work piece, especially when the pipe or tube must be drawn many feet over a snug fitting mandrel. Because extremely high clamping and bending forces are required in bending large work pieces, this tilting phenomenon necessitates the use of overhead tie bars, center-posts, multiple hold-down bolt patterns, and flange mounted bend dies on swing arm benders. 3100 Research Parkway Quickly adaptable to changes of production and capable of offering real advantages in terms of feasibility, productivity and quality Tube bending machines. We have tried to make this website comprehensive and factual. Perfect for integrating to working cells and for interfacing with the other BLM GROUP technologies: large or small diameter, or strict part tolerances, our tube bending machines are the ally you need to be even more competitive and enter new markets. Bend Master Series The carriage provides safe, accurate, one-man, powered positioning for distance-between-bends and plane-of-bend movements. Tool free installation and adjustment of mandrel rod.
The BendPro G2 Control Is a very advanced control that is PC-based. Alpine Bender continually strives to excel in offering the latest innovations in tube bending machines with excellent quality, while fulfilling the service, parts, and technical needs of our customers throughout the United States, Mexico, and Canada. What sets our tube and pipe benders apart? To achieve maximum booster effect, the booster cylinder and its mounting system must be able to exert a sufficient load to bring the work piece close to compressive yield. Overhead clamping is safer. Swing arm benders clamp die are mounted on a carrier resting on a slide built into the top of a swing-arm. Managing weld seams makes the difference in tube processing, The tube bender reshaping power distribution in electric vehicles. Capacity to 6-1/2, Pedrazzoli The return on the investment can help pay for the machine and create a new source of revenue for a business. Privacy Policy, Check out our HUGE inventory of stock machines. We offer manual roll benders (for small ODs), hydraulic roll benders (larger, thicker tube), and CNC roll benders (complex bends and high output). Change the die set to expand the functionality of Winton's 50mm CNC Tube Bender. Calculates material length required for application, machine load requirement based on material specs. A must SEE! When the bend die tilts under clamp loads, the upper portions of the clamp surface actually pull away from the work piece, resulting in a reduced clamping grip. Travel and load length is also not restricted by the benders main beam length and does not require an extended frame or other modifications. One of the most important considerations is the cost of the CNC tube bender. Phone: 563.391.7700 Now that you know the differences between a semi-automatic and a CNC machine, you still need to determine which one to buy from AM Industrial.
Updateable machine software with USB. Larger CNC tube and pipe benders for sale are typically custom-built based on the requirements of the customer. Tubes up to 6.0" (150 mm)Right-hand or left-hand convertible, High-production tube bending machine for complex shapes with small to medium diameter tubes.Tubes up to 1.10" (28 mm)Right-hand and left-hand in-process, Tube processing from coil that includes straightening, cutting, bending and end-forming. Alpine Benders have a reputation for dependability and are built to ensure consistent, long-lasting performance. Touch screen controls make running the machine intuitive and ensures speedy and smooth operation. Ensure even better performance with energy savings of up to 70% compared to traditional technologies. Feel free to contact us for questions, inquires, or quotations. All cast parts are certified GS500 steel Spheroid design. The Romer Absolute Arm measuring device, along with available options, are currently being used in high end aircraft parts, oil and gas, nuclear and conventional power plants, cloning of boiler tubes, just to name a few. System offers more clearance for tube loading and unloading, adjustable speed control of linear booster. A CNC tube bender automatically positions the tube between bends, including the rotation of the tube (B-Axis) and the distance between bends (Y-Axis). There are many cases in which the weld seams on tubes are an issue that must be addressed in order to obtain satisfactory finished parts. The basic bender is complemented by the carriage-mandrel beam, without design compromises to either. Number of bends per part If you are doing single-bend parts, such as 90-degree elbows for electrical applications, a semi-automatic machine is often sufficient because it will usually make a single bend just as quickly and as accurately as a CNC machine. Capacity to 3.5. Designed to fit any budget with USA-based service and support. Hines Bending Systems Inc. Customers can expect to not only save money on contracting pipe bending orders but can also provide tube and pipe bending services to other businesses. One for positioning and one for clamping creating direct proportional pressure (Patented) No tie bar required, tooling maintains consistent balance of pressure. Our complete line of equipment consists of the following models: NC -Series (Two and single axis hydraulic), U-Bend, J-Bend, Elbow-Bend, plus function of Push Rolling Bender, Roll Bender. Capacity to 3 (.125 wall), Cost Effective Erco Bender 65CNC3V1
We provide Startup In-house as well as On-site machine training. This tube processing system allows one operator to feed, straighten, cut, end form, bend over a mandrel, and unload a complete part. There are no swing arm slides or toggle linkages to sear or break, and less stress and wear on the tooling. A quality pipe bending machine will be consistently reliable and can repeat the same quality product every time. Therefore tool changing is faster and easier. The machine clamps, bends, and releases the part. Johnson City, TN 37601 Streamline repetitive jobs so staff can focus on critical tasks. 2. While a CNC machine with less operator involvement may seem like the best option, keep in mind that an NC machine will generally do the same work as a CNC machine can do if you have a little extra time. MAIN OFFICE: The machine returns to the starting position and is ready for the next bend on either the same part or a new part. "Thank you for working with me on this project. This extra tooling height compounds the risk of bend die tilt. Click on a machine below to see features and video of the tube bending machine in action. Compact machine design with reduced pressure die length, greatly reduces material waste at end of the bend. Below is a brief overview of semi-automatic versus CNC tube benders that can help you determine which option makes the most sense for your specific needs. Patented feature offers programmable pressure die with auto recapture during bend cycle to 180 degrees. Read more about Mandrel Benders, Roll benders can create sweeping, large-radius bends. To make this decision, it's important to consider four main factors: 1. The output capability can also be referred to as the parts per hour produced. Full machine function diagnostics, machine parameters data page with 500 programmed values and functions and complete alarm list with definitive alerts.
Well trained service locations around North America and steadily look for high skill personnel to join our service team. toll free (800) 949-8344 (US + Canada) The software allows the operator to bypass any of the operations offering flexibility when fabricating a variety of parts in a high production environment. Fort Myers, FL 33966 USA
(423) 282-0304 Not sure what you need? Built-in clamp alignment in the matching mounting surfaces of the clamp mechanism and bend die assure that no vertical or horizontal clamp set-up adjustment is required. This 20mm CNC tube bender is a fast 3 axis CNC tube bending machine designed for reducing the time it takes to make bent parts. Your business' future In this ever-changing world, new opportunities are always being presented. In the world of tube bending, there are a ton of options, features, controls, and concepts that can overwhelm a prospective buyer. Tooling remains properly aligned because the bend die rotates in a level plane throughout the bend. Advance programming to improve machine productivity consulting is available upon request. Read more about Hydraulic Rotary Draw Benders, Make perfect bends in seconds and speed up production with a programmable tube and pipe bender. Copper and aluminium busbars have always been used for conducting electric current in a wide variety of equipment, such as transformers,electrical cabinets,switchgear, generators and generally in all-electric engineering applications where very high powers are involved. Capacity to 3, Rigid Platform Minimizes Vibration
These benders use the immovable main frame for functions which are related to the variable centerline location of the work piece functions such as 3-axis carriage ways support and mandrel extractor mounting. Sign me up for emails with great info about online marketing. You guys made it easy and the smoothest project I have worked on. Alpine CNC and NC operated machine aim to provide uncompromised consistency and accuracy from complex bending configurations to end forming. Standard with positioning tailstock for controlling Y and B movements meaning distance between bends DBB and POB meaning Plane of Bend POB Includes DRO standard. The tube diameters listed below are the maximum tube sizes. Dangerous pinch points between the swing arm and pressure die arm are eliminated. Criterion CNC Rotary-Draw Tube-Bending Machines can be used as standalone machines or integrated into Work Cells or Automated Tube-Fabricating Systems. With service techs strategically located throughout the US, UTEs service personnel are readily available to assist and arrive on-site in 24 - 48 hours, minimizing any downtime. Ercolina tube, pipe and profile mandrel bending machines are capable of bends up to a radius of 1 x diameter in many materials. Manual over ride control of Clamp, Pressure Die, Boost, Mandrel, Clamp release functions. The UTE Select line included such models as the US25AE-11A and the US80AE-12A all-electric pipe bending machines which maximizes speed, versatility and energy efficiency while reducing noise and environmental concerns. 2022 If you have multiple bends in a part, such as an exhaust system or a fuel line, a CNC machine delivers improved repeatability with less operator involvement and a high performance rate. Need help finding machinery? We can provide customers with a free estimate by calling us today at 800-949-8344 or filling out our online form. The bending axis is positioned directly beneath and supporting the pressure die, eliminates the need for a tie bars and prevents material slippage.
Tube bending machines for complex parts without straight sections between bends. Automotive Tube High Volume Bending Systems. Do you want to learn more about the latest tube bending technology?You will find information, ideas, answers and inventiveapplications in our blog.Discover the articles available on this technology. Giga bender series internal design incorporates large spindle and bearing diameters insuring the greatest rigidity. The minimum tube size per Tube Bender depends on application details. We are open Monday thru Friday from 9:00am to 6:00pm PST. Versatile solutions for increased quality and productivity. UTE's electric rotary draw CNC bending machines combine rugged durability with fast, repeatable bending. 50mm Dual Stack Extrusion CNC Tube Bender designed to make consecutive CW and/or CCW bends in a single work piece. Quickly change production, eliminate waste and trial runs, and start producing every new part right away with your tube bending machine.In the past, trial and error testing was essential, as well as skill, to get the desired bend. 6441 Metro Plantation Road
Machine data is best collected from machine manufacturers to ensure safer operation inside of designed parameters. GB130CNC Giga Bender A semi-automatic machine offers greater flexibility and more control of custom, one-off parts. Clam shell clamping system uses two double acting cylinders. No matter what your need; a new or custom CNC tube bender, robotic work cell, automated loading, hole punching, end forming, control retrofit, or technical expertise and training, let UTE show you why were trusted by thousands of companies to provide them with the best tube fabrication solutions in the industry. Winton Machine's CNC tube benders are designed for both general and precision bending applications in a wide variety of industries such as HVAC, aerospace, automotive, and furniture. Hydraulic oil cooler operates under variable temperature conditions. Multiple Radius/Tool Stack Capability, 1-2-3 Tool Stacks, Auto Tube Loading from Bundle With Weld Seam Detection, Model 065 Tube-Bending Machine (0.625" [16 mm] Diameter), Model 100 Tube-Bending Machine (1.00" [25.4 mm] Diameter), Model 150 Tube-Bending Machine (1.50" [38 mm] Diameter), Model 300 Tube-Bending Machine (3.00" [76 mm] Diameter), Model 400 Tube-Bending Machine (4.00" [102 mm] Diameter).
2304 Silverdale Drive Suite 300 With hydraulically actuated mechanical device clamping, it is not possible to use hydraulic pressure gauges to measure true clamping. This is extremely important when expensive, high-quality materials are used. This can be done with the proper tools. Lastly, the demonstration will show how the Romer System can integrate directly from your office desk, directly to the operator on the manufacturing floor, to the BendPro G2 Control, and then on to the Hines CNC Mandrel & Tube Bending Machine. Designed to pump heavy lubricant through the hollow mandrel rod and out through holes in the side of the mandrel throughout the bend cycle as needed. Customers should look for a pipe bending machine with a low scrap rate in order to prevent defective parts from being produced. Contact us and we will walk you through which tube bender will best suit your requirements. When a carriage is added to a traditional swing arm bender, the centerline height of the bend die must be elevated to accommodate the carriage collets height above the main beam. In comparison, our popular Electric hybrid model maintains the same high levels of accuracy and repeat ability while keeping your capital investment within your budget. Discover the articles available on this technology. Positioning is achieved by use of digital encoders with read-out for each axis. In production environments, CNC tube bending machines save time and money. But instead of the operator repositioning the tube manually, the machine uses the carriage to hold and move the tube to the next location before making the next bend. Accessibility to technicians has been far above my expectations which was very important being new to tube bending. At AM Industrial, we work with all shapes, sizes, options, and brands of tube benders. Read more about Exhaust Benders, Built from heavy steel, each Baileigh mandrel bender can bend thin-wall tubing into tight radii. Service: service@hornmachinetools.com, Copyright 2015 Horn Machine Tools. Right-handed and left-handed bending in-process and right-hand or left-handed configurable. All Rights Reserved 2022, AM Industrial Group, LLC -. Yes! They were not only helpful with their own machine but also have invaluable partnerships with others in the industry that helped us get started in the tube bending business.. Horn Machine Tools, Inc. Regardless of your operator's experience.Flexibilityisserved! Let's take a closer look at the solutions available on BLM GROUP systems. CML USA, Inc. offers a line of NC semi-automatic and CNC mandrel bending machines with capacities of 2-1/2 to 6-1/2. The machine operator and the machines efficiency will determine the scrap rate a company can expect to be produced. The CM12 is a CNC tube bender intended to form rectangular refrigeration coils in copper tubing. All rights reserved. You will find information, ideas, answers and inventive.
This difficulty can only be resolved by either a drop-away clamp mechanism or a separately pivoted coaxial swing arm and main shaft each more complex, and weaker, representing compromises for outdated machine design. Manual and Auto mode. Our newest line of CNC tube benders are made with US specifications and dimensions for added convenience and efficient production.
Winton's RD50 CNC tube bender is designed to make consecutive CW and/or CCW bends in a single work piece. The CNC tube benders memory stores jobs to retrieve and run again when you need them with an easy touch screen control. At Baileigh, were tube bender experts with 15+ years of innovation. FYI, please take a minute to check out this extremely user friendly measuring device that is continuing to make its way through many different industries, including the popular Custom Car Builders Market. You will clearly see why the Custom Car Builders along with the Antique Car Buffs, are finding this to be an absolute must in their tool box. We have purchased five HORN Metric pipe benders.
Semi-automatic and CNC machines are both very useful pieces of equipment and have their place in the tube bending world. Hand held remote class three or touch screen operation. Accept XYZ cad values with manual input. The staff and technicians have always been very helpful, the machines have exceeded my expectations and the prices were always good, I am very happy we selected UTE not only because of the exceptional quality of their equipment but their support was more than I expected. Both of these measurements are critical and can be difficult to control with a NC tube bender. Best of all, these CNC bending machines are completely made in the USA. Capacity to 2-1/2, Fully Automatic Programmable inward and outward pressure die positioning. Being involved in tube forming technologies for decades, Alpine Bender has been dedicated to various developments in the world of tube forming to meet global demands across industries. Twenty foot over-mandrel load length and carriage travel available accepts full pipe lengths in one continuous motion with no hitch feeding. Primarily the carriage is a material handling mechanism positioning the work piece for each bend just as accurately as the carriage of a CNC bender. Machine and tooling maintenance are reduced. Erco Bender 76CNC6V5 The arm assembly swings with the bend dies rotation.) In basic terms, the steps go like this: The machine can have a limit switch to set the degree of bend or an encoder attached to a programmable control to set the degree of bend. Hines CNC tube bending machines 3-axis- are computer numerically controllable (CNC) and servo-driven for distance between bends (DBB), plane of bend (POB) and degree of bend (DOB). Eliminating clamp interference by mechanical means increases maintenance costs and decreases reliability.